Pioneer PD-M601 User manual

AN

DIONEET

The

Art

of

Entertainment

ORDER

NO.

ARP2434

e

I

M601

MULTI-PLAY

COMPACT

DISC

PLAYER

S-iviso1

PD-M551

PD-NM501

PD—M601,

PO—M551

AND

PD-M501

HAVE

THE

FOLLOWING

:

poe

[a

fees

cata

Twas

|

oO

|

-

|

0

|acranv-nov

SOS

wes

|

Oo

|

-

|

-acranv-nov

OOS

CS

0S

a

A

SR

CS

2S

®

This

manual

is

applicable

to

the

following

:

PD—M601/KU,

KUXJS,

KC

and

KCXUJS

;

PD—M551/KU

and

KUXJS

;

PD—M501/KU,

KUXJS,

KC

and

KCXuJS.

®

For

the

following

:

PD—M601/KUXUJS,

KC

and

KCXJS

;

PD—M551/KU

and

KUXJS

;

PD—M501/KU,

KUXJS,

KC

and

KCXJS,

refer

to

page

39.

®

For

the

other

types,

refer

to

applicable

service

manuals.

PIONEER

ELECTRONIC

CORPORATION

=

4-1,

Meguro

1-Chome,

Meguro-ku,

Tokyo

153,

Japan

PIONEER

ELECTRONICS

SERVICE

INC.

P.O.

Box

1760,

Long

Beach,

California

90801

U.S.A.

PIONEER

ELECTRONICS

OF

CANADA,

INC.

300

Allstate

Parkway

Markham,

Ontario

L3R

OP2

Canada

PIONEER

ELECTRONIC

[EUROPE]

N.V.

Haven

1087

Keetbergiaan

1,9120

Melsele,

Beigium

PIONEER

ELECTRONICS

AUSTRALIA

PTY.LTD.

178-184

Boundary

Road,

Braeside,

Victoria

3195,

Australia

TEL:

[03]

580-9911

©

PIONEER

ELECTRONIC

CORPORATION

1992

ISF

MAR.

1992

Printed

in

Japan

oT

ae.

eles

cic

CONTENTS

1.

SAFETY

INFORMATION

<-+---scceeeeceessccesesseeeoes

3

2.

EXPLODED

VIEWS

AND

PARTS

LIST-:---+++++++++

5

S

PACING

Hoe

cseni

ast

csnnertasocccctnseecedasesedsnuuaests

11

4.IC

INFORMATION

<+-:sccceesecceesseceeseeeersseeeneees

12

5.

SCHEMATIC

DIAGRAM:

+ssecceeeeceeeecseescereeeeeee

13

6.

P.C.BOARDS

CONNECTION

DIAGRAM:

::-------

19

7.

PCB

PARTS

LIST

soissendsstnessvoantvnsvenrsnensbestsce

25

8.

ADJUSTMENTS

-+-+++sssersccccccscccssevenseeseosssenes

27

§.

FOR

PD-

M601

/KUXJS,

KC,

KCXJS,

PD-M551/KU,

KUXJS,

PD-

M501/KU,

KUXJS,

KC

AND

KCXJS

TYPES

-++++++++eeeereeeeee

39

10.

PANEL

FACILITIES

----:-+--sccceseecnscceeceeessceees

42

41

SPECIFICATION

o500sesteesssassnteseushescanaebecans

43

This

service

manual

is

intended

for

qualified

service

technicians;

it

is

not

meant

for

the

casual

do-it-yourselfer.

Qualified

technicians

have

the

neces-

sary

test

equipment

and

tools,

and

have

been

trained

to

properly

and

safely

repair

complex

products

such

as

those

covered

by

this

manual.

Improperly

performed

repairs

can

adversely

affect

the

safety

and

reliability

of

the

product

and

may

void

the

warranty.

If

you

are

not

qualified

to

perform

the

repair

of

this

product

properly

and

safely,

you

should

not

risk

|

trying

to

do

so

and

refer

the

repair

to

a

qualified

service

technician.

WARNING

Lead

in

solder

used

in

this

product

is

listed

by

the

California

Health

and

Welfare

agency

as

a

known

reproductive

toxicant

which

may

cause

birth

defects

or

other

reproductive

harm

(California

Health

&

Safety

Code,

Section

25249.5).

When

servicing

or

handling

circuit

boards

and

other

components

which

contain

lead

in

solder,

avoid

unprotected

skin

contact

with

the

solder.

Also,

when

soldering

do

not

inhale

any

smoke

or

fumes

produced.

1.

SAFETY

INFORMATION

(FOR

USA

MODEL

ONLY)

1.

SAFETY

PRECAUTIONS

The

following

check

should

be

performed

for

the

continued

protection

of

the

customer

and

service

technician.

LEAKAGE

CURRENT

CHECK

Measure

leakage

current

to

a

known

earth

ground

(water

pipe,

Conduit,

etc.)

by

connecting

a

leakage

current

tester

such

as

Simpson

Model 229-2

or

equivalent

between

the

earth

ground

and

ail

exposed

metal

parts

of

the

appliance

(input/output

terminals,

screwheads,

metal

overlays,

control

shaft,

etc.).

Plug

the

AC

line

cord

of

the

appliance

directly

into

a

120V

AC

60Hz

outlet

and

turn

the

AC

power

switch

on.

Any

Current

measured

must

not

exceed

0.5mA.

LK]

Reading

should

Leakage

|

90t

be

above

0.5mA

Test

ail

exposed

metal

surfaces

2-wire

cord

Also

test

with

plug

reversed

(Using

AC

adapter

plug

as

required)

Earth

ground

AC

Leakage

Test

ANY

MEASUREMENTS

NOT

WITHIN

THE

LIMITS

OUTLINED

ABOVE

ARE

INDICATIVE

OF

A

PO-

TENTIAL

SHOCK

HAZARD

AND

MUST

BE

COR-

RECTED

BEFORE

RETURNING

THE

APPLIANCE

TO

THE

CUSTOMER.

2.PRODUCT

SAFETY

NOTICE

Many

electrical

and

mechanical

parts

in

the

appli-

ance

have

special

safety

These

are

often

not

evident

from

visual

inspection

no:

the

protection

afforded

by

them

necessarily

can

be

ob-

tained

by

using

replacement

components

rated

for

vol-

tage,

wattage,

etc.

Replacement

parts

which

have

these

special

safety

characteristics

are

identified

in

this

Service

Manual.

Electrical

components

having

such

features

are

|

identified

by

marking

with

a

A

on

the

schematics

and

|

on

the

parts

list

in

this

Service

Manual.

The

use

of

a

substitute

replacement

component

which

dose

not

have

the

same

safety

characteristics

as

the

PIONEER

recommended

replacement

one,

shown

in

|

the

parts

list

in

this

Service

Manual,

may

create

shock,

fire,

or

other

hazards.

Product

Safety

is

continuously

under

review

and

new

instructions

are

issued

from

time

to

time.

For

the

latest

information,

always

consult

the

current

PIONEER

Service

Manual.

A

subscription

to,

or

ad-

ditional

copies

of,

PIONEER

Service

Manual

may

be

obtained

at

a

nominal

charge

from

PIONEER.

-

WEMXJS

and

(FOR

EUROPEAN

MODEL

ONLY)

VARO!

AVATTAESSA

OHITETTAESSA

OLET

JA

SUOJALUKITUS

ALTTIINA

NAKYMATTOMALLE

LASERSATEILYLLE.

ALA

KATSO

SATEESEEN.

LASER

Kuva

1

Lasersateilyn

varoitusmerkki

ADVERSEL:

USYNLIG

LASERSTRALING

VED

ABNING

NAR

SIKKERHEDSAFBRYDERE

ER

UDE

AF

FUNKTION

UNDGA

UDSAETTELSE

FOR

STRALING.

VARNING!

OSYNLIG

LASERSTRALNING

NAR

DENNA

DEL

AR

OPPNAO

OCH

SPARREN

AR

URKOPPLAD.

BETRAKTA

EJ

STRALEN.

LABEL

CHECK

(MULTI

MAGAZINE

type)

WEMXJS

type

VARO!

USYNLIG

LASERSTRALING

Avattaessa

ja

suojalukitus

ohitetta-

essa

otet

alttiina

nakyrmattomalle

lasersateilylle.

Al&

katso

sateeseen.

UNOGA

UDSATTELSE

FOR

VARNING!

Osynlig

laserstrdlning

nar

denna

del

@

4c

Oppnad

och

sparren

4c

urkopplad,.

Betrakta

e)

strdlen.

PRANZIS

LASER

PRODUCT

4

VRW-328

=f

WEMXJS

and

WBXJS

types

WBXJS

types

VED

ADNNG

AAR

SRSOMED

SP

CAUTION

cr

at

er

INVISIBLE

LASER

VORSICHT!

UNSICHTBARE

LASER-STRAHLUNG

TRITT

AUS,

WENN

DECKEL

i

fa

(ODER

KLAPPE)

GEOFFNET

IST!

NICHT

DEM

STRAHL

AUSSE

TZEN!

WARNING!

DEVICE

INCLUDES

LASER

DIODE

WHICH

EMITS

INVISIBLE

INFRARED

RADIATION

WHICH

IS

DANGEROUS

TO

EYES.

THERE

IS

A

WARNING

SIGN

ACCORDING

TO

PICTURE

1

INSIOE

THE

DEVICE

CLOSE

TO

THE

LASER LASER

OIODE.

Picture

1

Warning

sign

for

laser

radiation

IMPORTANT

THIS

PIONEER

APPARATUS

CONTAINS

LASER

OF

CLASS

1.

SERVICING

OPERATION

OF

THE

APPARATUS

SHOULD

BE

DONE

BY

A

SPECIALLY

INSTRUCTED

PERSON.

LASER

DIODE

CHARACTERISTICS

MAXIMUM

OUTPUT

POWER:

5

mw

WAVELENGTH:

780-785

nm

WEMXJS

type

WBXJS

type

RADIATION

WHEN

OPEN,

AVOID

EXPOSURE

ell

TQ

BEAM

PRWi1018

Additional

Laser

Caution

1.

Laser

Interlock

Mechanism

The

ON/OFF

(ON:

low

level,OFF

:

high

level)

status

of

the

LPS1

(S601)

and

LPS2

(S602)

switches

for

detecting

the

loading

state

is

detected

by

the

system

microprocessor,

and

the

design

prevents

laser

diode

oscillation

when

both

switches

LPS1

and

LPS2

are

not

ON

(low

level)

(

clamped

State

).

Thus,

interlock

will

no

longer

function

if

switches

LPS1

(S601

)

and

LPS2

(

S602

)

are

deliberately

shorted.

The

interlock

also

does

not

operate

in

the

test

mode

«.

Laser

diode

oscillation

will

continue,

if

pins

1

and

2

of

M51593FP

(1C101

)

on

the

preamplifier

board

loaded

on

pick

up

assembly

are

connected

to

GND,

or

19

is

connected

to

low

level

(

ON

),

or

else

the

terminais

of

Q101

are

shorted

to

each

other

{

fauit

condition

).

.

When

the

cover

is

opened

with

the

servo

mechanism

block

removed

to

be

turned

over,

close

viewing

of

the

objective

lens

with

the

naked

eye

will

cause

exposure

to

a4

Class

1

laser

beam.

‘92

M1

*

:

Refer

to

page

28.

24

2.

EXPLODED

VIEWS

AND

PARTS

LIST

2.1

EXTERIOR

NOTES:

©

The

parts

with

an

encircled

number

are

generally

unavaliable

because

they

are

not

in

our

Master

Spare

Parts

List.

©

The

A,

mark

found

on

some

component

parts

indicates

the

importance

of

the

safety

factor

of

the

part.

Therefore,

when

replacing,

be

sure

to

use

parts

of

identical

designation.

©

Parts

marked

by

“@

”

are

not

always

kept

in

stock.

Their

delivery

time

may

be

longer

than

usual

or

they

may

be

unavailable.

Parts

List

Mark

No.

Description

Part

No.

A

1

Strain

relief

CM-

22

2

32P

F.F.C

/30V

PDD1125

A

3

Power

transformer

PTT1235

A

4

Power

cord

with

plug

RDG1010

5

Bonnet

PYY1149

6

Insulator

PNW1912

(For

PD-

M601,M551)

7

Leg

assembly

PXA1201

(For

PD~-

M501)

8

Knob

(Headphone)

PAC1370

9

Time

button

B

PACI1549

10‘

Play

button

A

PAC1633

11

Fix

button

PAC1639

12

Power

button

A

PAC1642

13.

Disc

button

PAC1643

14

Program

button

PAC1646

15

Display

window

PAMI1550

16

Spring(

Door)

PBH1022

17.

LED

lens

PNW2019

18

Door

PNW2138

19

Function

panel

assembly

PEA1195

@

20

Mother

board

assembly

PWMI1583

21

~~

Screw

BBZ30PO60FMC

22

=

Screw

BBZ30P080FZK

23

Screw

PPZ30P120FMC

24

=

Screw

FBT40P080FZK

25

Screw

IBZ30PO60FCC

26

=

Screw

IBZ30P100FCC

27

=

Screw

IBZ30P180FMC

28

=Screw

PDZ30POSOFMC

29

Cord

clamper

RNH-

184

Mark

No.

Description

Part

No.

101

PCB

mould

AMRI1525

102

Under

base

PNAI751

103

Rear

base

PNA1752

104

Multi

mechanism

assembly

PXA1429

105

Function

panel

PNW2139

106

Name

plate

PAM1407

107

Function

board

assembly

PWZ2291

108

Switch

board

assembly

PWZ2296

109

Headphone

board

assembly

PWZ2300

110

‘Flat

cable

(6P)

D20PYY0O615E

111

Earth

lead

unit

XDF-

502

2.2

MULTI

MECHANISM

ASSEMBLY

Parts

List

Mark

No.

Description

Part

No.

1

=

Motor

pulley

PNW1634

2

Gear

holder

PNW1929

3

oeeee

4

Cam

gear

PNW1923

5S

Belt

PEB1138

6

Top

guide

PNW1914

7

~~

Gear

pulley

PNW1918

8

GearS

PNWI1919

9

GearL

PNW1920

10

=

Eject

spring

PBH1107

11

Switch

lever

PNW1927

12

Seven

bar

PNW1931

13.

Sub

rotary

lever

PNW1933

14

—

Sub

rotary

lever

spring

PBH1111

15

Rotary

lever

PNW1932

16

Drive

plate

PNW1930

17

Motor

screw

PBA-112

18

Holder

lever

spring

PBH1110

19

Disc

holder

PNW1924

20

CushionA

PED1001

21

~~

Holder

lever

PNW1925

22

‘Float

rubber

PEB1014

23

~—-

Float

rubber

PEB1132

24

~=Float

screw

PBA1055

25

‘Release

lever

PNW1934

26

Release

spring

PBH1106

27

~=Clamper

cam

PNW1922

28

Clamper

holder

PNW1921

29

~+Clamper

spring

PBH1109

30

Clamper

PNW1857

31

Lock

lever

PNW1917

32

Lock

spring

PBH1108

33

Stair

L

PNW1915

34

=

StairR

PNW1916

35

Synchronize

lever

PNW1926

36

Motor

assembly

PEA1130

(LOADING,

DISC

SELECT)

37

Screw

PMZ26P040FMC

38

Screw

PPZ20PO80FMC

39

Screw

BBZ30PC060FMC

40

Washer

WT26D047D025

41

Washer

WA31D054D025

42

Enng

Z39-010

43

Screw

IPZZ0PC830FMC

44

Rubber

spacer

PEB1178

45

Rubber

spacer

PEB1179

46

Silent

ring

PBK1093

47

Washer

WA62D130D025

48

Earth

spring

PBH1132

Mark

No.

Description

=

PartNo.

49

Guide

bar

PLA1094

50

Disc

table

PNW1067

51

Gear

1

PNW2052

52.

Gear2

PNW2053

53.

Gear

3

PNW2054

54

‘Pinion

gear

PNW2055

55

PWB

holder

PNW2057

56

Carriage

DC

motor/0.3W

PXMI1027

57

D.C.

motor

assembly

PEA1207

(spindle

with

oil)

58

Pickup

assembly

PEA1179

59

Disc

table

assembly

PEA1035

60

Screw

BBZ26PO060FMC

61

Screw

BPZ20PO60FMC

62

Screw

BPZ26P100FMC

63

Screw

JFZ17P025FZK

64

Screw

JFZ20P040FMC

65

Washer

WT12D032D025

101

Motor

VXM1033

102

Eject

lever

PNB1306

103

Upper

chassis

PNB1267

104

Servo

mechanism

PXA1417

assembly

M

105

Loading

board

assembly

PWZ2038

106

Sub

chassis

PNW

2027

107

Rubber

tube

PEB1171

108

=

Main

chassis

PNW2026

109

—

Select

board

assembly

PWZ2039

110

Motor

board

assembly

PWZ2040

111

Mechanism

board

assembly

PWX1192

112

Earth

lead

unit

PDF1118

113.

Clamp

magnet

PMF1014

114

Gear

stopper

PNB1303

115

YokeM

PNB1312

116

AV

angle

PNB1405

117

Carriage

base

PNW2058

*1:

Fix

the

motor

on

the

loading

board

assembly

so

that

Pot

the

label

attached

on

the

motor

faces

the

direction

illustrated.

fF

27

*2:

Fix

the

moto

on

the

motor

board

assembly

0)

So

that

the

label

attached

on

the

motor

faces

the

direction

illustrated.

B

Ll

C

©

How

to

instail

the

disc

table

=

[1]

Usenippers

or

othertool

to

cut

the

three

sections

marked

®

and

the

three

sections

marked

©

in

figure.

Then

remove

the

spacer.

(2)

While

supporting

the

spindle

motor

shaft

with

the

stopper,

put

spacer

on

top

of

yoke

M,

and

=|

stick

the

disc

table

on

top

(takes

about

9kg

press-

ure).

Detach

the

spacer.

dD

3.

PACKING

Parts

List

Mark

No.

Description

Part

No.

Mark

No.

Description

Part

No.

1

Connection

cord with

PDE-319

9

CD

packing

case

PHG1753

mini

plug

10

Mirror

mat

sheet

Z23-

007

2

Connection

cord

with

PDE1109

11

PP

case

PYY1141

plug

:

3

Remote

control

unit

PWW

1068

4

Battery

cover

PZN1010

101

Dry

cell

battery(RO3,

AAA)

VEM-022

5

Magazine

assembly

PXA1308

6

Operating

instructions

PRB1166

(English

)

7

—

Styrol

protector

(F)

PHA1198

8

—

Styrol

protector

(R)

PHA1199

as

Oe

a

14

4.

1IC

INFORMATION

@

PD4396B

(1C351)

System

control

@

Function

Se

ee

l(a)

rere

__[ost_|

[34

[PoaiSt]

saso

|

1

|

Serial

input

of

subcode

Q

data]

Pa

[rr

[ose

_|

[35

[Promrf

ROT

|

1

[Remote

control

data

input]

4

[re

[oes

|

[36[P11_

[scom

|

1

|Suboode

synch.

S0+

St

input

I

[37

[Pr2_[INSO

[1

|

Slider inside

SW

input

(C

INSIDE)

|

[38

[P13

[FCOK

|

1

|

Focus

OK

input

(H:

OK,

L:NG)

|

DIGIT

output

for

FL

drive

[7

[ts

|oce

|

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[p20

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TT

tray

IN/OUT

"1

=

a

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Disc

selector

UP/DOWN

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|

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output

(L

:

Goes

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H

SW

input

is

[sii

[su

[SEGMENT

outitforFLawve

|

[SEGMENT

outitforFLawve

|

for

FL

drive

48

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of

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|

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[RST

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output

for

FL

drive

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ela

[55

[PPo_

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See

Main

system

clock

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fas

[yoo

|

woo

|

—

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|

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|

P50

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ER

scan

input

and

TEST

mode

|

Key

scan

input

and

TEST mode

required

input

|

input

[63

|

Ps2__|

Key

scan

input

*{

:

Loading

selector

*3

:

Loading

position

SW

*4:

DISC

select

O*

|

SEGMENT

output

for

FL

drive

O*

:

Output

terminais

with

pull-down

resistor.

2-6

DISC

HOME

During

select

Magazine

OUT

IN

MULT]

IN

SINGLE

5.

SCHEMATIC

DIAGRAM

5.1

Waveforms

*]

SOT-

JUMP:

After

switching

to

the

pause

mode,

press

the

Note:

The

encircled

numbers

denote

measuring

points

in

the

schematic

diagram.

TP1-Pin

1:PLAY

MODE

(RF)

500mV/div

500nsec/div

(2)

SOP

TORT

RINE

STE

ER

REN

He

IIT

—.

TP1-Pin

1:

TRACK

SEARCH

MODE

(2)

(RF)

“

500mV/div

200

usec/div

TP1-

6:PLAY

MODE

(FOER)

100mVidiv

10msec/div

TP1

-

2:PLAY

MODE

(TRER)

1V/div

10msec/div

_-.

TP1-Pin

2:50T-

JUMP

(*1)

MODE

(4)

(RER)

““1Midiv

s

1Imsec/div

manual

search

key.

*2

FOCUS-

IN:Press

the

key

without

loading

a

disc.

1C202-Pin

3

:FOCUS

-IN

(*2)

MODE

(FODR)

1Vidiv

200msec/div

_~

1C202-Pin

3

:PLAY

MODE

(FODR)

1Vi/div

1msec/div

1C202-

4:PLAY

MODE

(TRDR)

500mV/div

1msec/div

1C202-

4:50T-

JUMP

(*1)

MODE

(TRDR)

500mV/div

imsec/div

1C201-

9:PLAY

MODE

(SPDR)

1V/div

50msec/div

1C201-

8:

TRACK

SEARCH

MODE

(SPDR)

2Vidiv

50msec/div

IC202-

Ping

:PLAY

MODE

(CADR)

1Vidiv

2sec/div

1C202-Pin

9

:TRACK

SEARCH

MODE

(CADR)

2V/div

200msec/div

1C151-

32:PLAY

MODE

(EFM)

—

2Vidiv

500nsec/div

1C401-

9:PLAY

MODE

(1kHz)

(LO

)

(D/A

DATA

OUT)

1Vidiv

200

usec/div

z

cs

5

*3

POWER

QON:Plug

AC

cord

into

AC

wall

socket.

*4

POWER

OFF:

Unplug

AC

cord

form

AC

wall

socket.

1C401-Pin

10:PLAY

MODE

(1kHz)

|

(1)

(1.0

)

(D/A

DATA

OUT

)

1Vidiv

200

psecjdiv

1C301-

35:PLAY

MODE

(1kHz)

(BCLK)

2Vidiv

500nsec/div

22

1C301

-

32:PLAY

MODE

(1kHz)

(LRCK)

2Vidiv

1301

-

34:PLAY

MODE

(1kHz)

(DATA)

2Vidiv

500nsec/div

Pin-

OUTPUT:PLAY

MODE(1kHz)

1Vidiv

200

usec/div

24)

2Vidiv

1C20-Pin

9:POWE!

(RST)

ty:

100msecji

IC20-

9:PQWE!

(RST)

2Vidiv

‘TRACK

SEAR®

"'

Upper:TP1-

1

(fF.

100msec/d

Lower:

1C151-

2:

2Vidiv

Upper:TP1-Pin

1

(f°

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1C151-

2:

5Vidiv

20:

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Pioneer PD-M601 User manual

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