Pioneer PD-117 User manual

ORDER NO.

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER ELECTRONIC CORPORATION 1999

WPWXJ ‡AC220–240V

RDXJ ‡AC110–127V/ 220-240V With the voltage selector

RLXJ ‡AC110–120V/ 220-240V With the voltage selector

COMPACT DISC PLAYER

RRV2118

T–ZZR APR. 1999 Printed in Japan

PD-117

CONTENTS

1. SAFETY INFORMATION....................................2

2. EXPLODED VIEWS AND PARTS LIST .............3

3. SCHEMATIC DIAGRAM.....................................8

4. PCB CONNECTION DIAGRAM ....................... 11

5. PCB PARTS LIST.............................................15

6. ADJUSTMENT..................................................17

7. GENERAL INFORMATION ..............................25

7.1 DISPLAY ....................................................25

7.2 BLOCK DIAGRAM .....................................26

8. PANEL FACILITIES AND SPECIFICATIONS

...................................................................27

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S)AND TYPE(S).

Power Requirement

Type Model

PD-117 The voltage can be converted by the following method.

COMPACT DISC PLAYER

◊Û¿,,≥

STANDBY/ON

STANDBY

OPEN/CLOSE

0 6 7 41 ¡˚¢

PROGRAM

RANDOM REPEAT

EDIT HI-LITE

¶COMPU

¶¶AUTO

TIME DISPLAY OFF

Î

CD-DECKSYNCHRO

TRACK INDEX MIN SEC ANTI RESONANCE & VIBRATION CONSTRUCTION

1-BIT DLC

DIRECT LINEAR CONVERSION

PD-117

1. Laser Interlock Mechanism

The position of the switch (S601) for detecting loading

state is detected by the system microprocessor, and the

design prevents laser diode oscillation when the switch

(S601) is not on CLMP terminal side (CLMP signal is OFF

or high level.). Thus, the interlock will no longer function if

the switch (S601) is deliberately set to CLMP terminal

side (low level).

The interlock also does not function in the test mode

∗

Laser diode oscillation will continue, if pin 33 of

CXA1782CQ (IC151) on the MAIN BOARD ASSY is

connected to GND, or pin 22 of IC301(LDON) is

connected to low level (ON), or else the terminals of Q151

are shorted to each other (fault condition).

2. When the cover is opened with the servo mechanism

block removed and turned over, close viewing of the

objective lens with the naked eye will cause exposure to a

Class 1 laser beam.

IMPORTANT

THIS PIONEER APPARATUS CONTAINS

LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS

SHOULD BE DONE BY A SPECIALLY

INSTRUCTED PERSON.

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER : 5 mw

WAVELENGTH : 780 – 785 nm

∗Refer to page 18.

LABEL CHECK

Additional Laser Caution

WPWXJ and RLXJ types

REAR

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

PD-117

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

(1) PACKING PARTS LIST

NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Screw adjacent to mark on the product are used for disassembly.

Mark No. Description Part No.

1 Styrol Protector R PHA1289

2 Styrol Protector L PHA1290

3 Packing Case PHG2369

4 Packing Sheet Z23–007

(750 ×600 ×0.5)

5 Output Cable (L=1.0m) PDE1248

6 Operating Instructions

See Contrast table (2)

7 Control Cable (L=1.0m) PDE1247

8 Caution 220V Label

See Contrast table (2)

(2) CONTRAST TABLE

PD-117/WPWXJ, RDXJ and RLXJ are constructed the same except for the following:

Part No. RemarksMark WPWXJ type RDXJ type RLXJ type

6 Operating Instructions Not used PRE1280 PRE1280

No. Symbol and Description

(English/Spanish/Chinese)

6 Operating Instructions (English) PRB1287 Not used Not used

8 CAUTION 220V LABEL Not used ARR1003 ARR1003

PD-117

(1) EXTERIOR PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

1 MOTHER BOARD ASSY

See Contrast table (2)

2 Strain Relief CM–22B

3 AC Power Cord

See Contrast table (2)

4 Power Transformer

See Contrast table (2)

5 Screw FBZ30P080FZK

6 Screw BBZ30P160FMC

NSP 7 PCB Spacer PNY-404

8 Screw PDZ30P050FMC

NSP 9 Single Mechanism Assy PXA1593

10 Screw IPZ30P150FCC

11 Caution Label PRW1018

12 Foot Assy AEC1531

NSP 13 Under Base PNA2177

14 Screw BBZ30P060FMC

15 Rear Base

See Contrast table (2)

16 Binder (SKB–90BK) ZCA–SKB90BK

2.2 EXTERIOR (1/2)

EXTERIOR (1/2) PARTS LIST

(2) CONTRAST TABLE

PD-117/WPWXJ, RDXJ and RLXJ are constructed the same except for the following:

Part No. RemarksMark WPWXJ type RDXJ type RLXJ type

1 MOTHER BOARD ASSY PWM2137 PWM2136 PWM2136

No. Symbol and Description

3 AC Power Cord ADG1123 PDG1013 PDG1003

4 Power Transformer PTT1236 PTT1238 PTT1238

15 Rear Base PNA2494 PNA2492 PNA2493

17 Caution Label PRW1018 Not used PRW1018

PD-117

EXTERIOR (2/2) PARTS LIST

Mark No. Description Part No.

1 Bonnet PYY1182

2 Screw FBT40P080FZK

3 Screw BBZ30P080FZK

4 Tray Name Plate PNW2923

5 Screw IBZ30P080FCC

6 Display Window PAM1799

7 Name Plate PAM1776

8 Function Panel PNW2910

9 Mode Button PAC1796

10 Operate Button PAC1798

Mark No. Description Part No.

11 LED Lens PNW2019

12 Power Button PAC1708

NSP 13 SW BOARD ASSY PWZ2942

14 Screw PPZ30P100FMC

NSP 15 DISPLAY BOARD ASSY PWZ2935

16 30P F · F · C/30V PDD1049

2.3 EXTERIOR (2/2)

PD-117

2.4 SINGLE MECHANISM ASSY

PD-117

SINGLE MECHANISM ASSY PARTS LIST

1 Lever Switch (S601) DSK1003

2 Float Screw PBA1048

3 Rubber Belt PEB1193

4 Motor Pulley PNW1634

5 Tray Black V PNW2455

6 Float Base PNW2032

7 Drive Gear 2 PNW2369

8 Gear Pulley PNW2034

9 Clamper Base PNW2375

10 Clamp Cam PNW2364

11 D.C. Motor (0.75W, LOADING) PXM1010

12 Float Rubber B REB1287

13 Float Rubber G REB1288

14 Screw BPZ26P080FMC

15 Screw Z39-019

16 Screw BMZ26P040FMC

17 Pinion Gear PNW2055

NSP 18 D.C. Motor (CARRIAGE) PXM1027

19 D.C. Motor ASSY (SPINDLE) PEA1235

20 Carriage Base PNW2699

21 Disc Holder PNW1608

22 Screw JFZ20P030FNI

23 Screw JFZ17P025FZK

24 Gear 3 PNW2054

25 Gear 2 PNW2053

26 Washer WT12D032D025

27 PICK UP ASSY-S PEA1335

28 Guide Bar PLA1094

29 Gear 1 PNW2052

30 Gear Stopper PNB1303

31 Screw BBZ20P060FMC

32 FFC Holder PNW2734

33 Screw BPZ26P100FMC

34 Earth Lead Unit PDF1104

35 Screw BBZ26P060FMC

NSP 36 MECHANISM BOARD ASSY PWX1192

37 Clamp Magnet PMF1014

38 Yoke PNB1216

NSP 39 H Rubber PEB1249

40 Clamper S PNW1609

41 Loading Base PNW2376

42 D.C. Motor Assy (CARRIAGE) PEA1246

NSP 43 SERVO MECHANISM ASSY PXA1596

44 Binder Z09-056

45 Connector Assy (4P) RDE1043

46 Connector Assy (5P) PDE1239

47 PU Rack Spring ABH7077

48 Rack Holder PNW2056

49 16P F·F·C/30V PDD1185

Mark No. Description Parts No. Mark No. Description Parts No.

PD-117

1234

223

-0.7V

1.8V

1.6V

0.2V

1.7V

0V 0V

5.0V

3.4V

5.0V

MOTHER BOARD ASSY

SW BOARD ASSY

S801

DISPLAY BOARD ASSY

PICK UP ASSY

PEA1335

SERVO MECHANISM ASSY

PXA1596

MECHANISM

BOARD

ASSY

PWX1192

SINGLE MECHANISM ASSY PXA1593

PWM2137: WPWXJ TYPE

PWM2136: RDXJ and RLXJ TYPES

PWZ2942:WPWXJ,RDXJ and RLXJ TYPES

PWZ2935:WPWXJ,RDXJ and RLXJ TYPES

WPWXJ TYPES

SPINDLE

MOTOR

ASSY

PEA1235

CARRIAGE

MOTOR

ASSY

PEA1246 CONNECTOR ASSY

RDE1043

D801

SIGNAL ROUTE

: AUDIO SIGNAL

: FOCUS SERVO LOOP

: TRACKING SERVO LOOP

: CARRIAGE SERVO LOOP

: SPINDLE DRIVE

: LOADING DRIVE

3. SCHEMATIC DIAGRAM

3.1 MOTHER BOARD ASSY, DISPLAY BOARD ASSY and SW BOARD ASSY

PD-117

5678

1.6V

1.6V 0V

-9.2V

1.6V

WPWXJ TYPE

AC POWER CORD

ADG1123

AC220-240V 50/60Hz

WPWXJ TYPE

RDXJ and RLXJ TYPES

AC POWER CORD

PDG1013

AC110-127V/220-240V

50/60Hz

RDXJ TYPE

PDG1003

AC110-120V/220-240V

50/60Hz

RLXJ TYPE

POWER

TRANSFORMER

PTT1236

POWER

TRANSFORMER

PTT1238

MTZJ5.1B/C

22/25

82K

NJM4558D-D

100K

47K

PIN No.

Volta-

ge(V) PLAY

STOP 5.0

5.0

-23.2

-23.8

12345

-23.2 -23.2 -23.2

-23.7 -23.7 -23.8

6789

-23.2

-23.8 -23.2

-23.8

10 11 12 13 14

-23.2

-23.8 -23.2

-23.8

4.9

0.2

15 16 17 18 19

-0.1

-25.9

-26.4

-5.2

PIN No.

Volta-

ge(V) PLAY

STOP

21 22 23 24 25 26 27 28 29

4.9

-25.8 -26.2

30 31 32 33 34

4.9

4.8 4.0

2.5

35 36 37 38 39

4.9

4.9 1.3

1.0 40

4.8

4.9 2.9 4.0

2.3 0.1

0.0 0.1

0.0 1.3

1.0

PIN No.

Volta-

ge(V) PLAY

STOP

41 42 43 44 45 46 47 48 49

1.0

1.2

50 51 52 53 54

4.9

1.2 4.9

4.9

55 56 57 58 59

4.9

4.9 0.1

0.1

4.9

4.9 4.9 2.3

2.3 2.2

2.2 0.1

0.1 4.9

4.9

1.3

1.0 1.3

1.0 5.0

5.0 1.2

1.0 -0.9 1.0

1.2 1.0

1.2 5.0

-1.0 4.9

6.8 4.9 61 62 63 64

0.1

0.1 0.1

0.1

IC351(PD4835A)

DISPLAY BOARD ASSY

S701 : OPEN/CLOCE

S702 : STOP

S705 : RANDOM

S706 : HI-LITE SCAN

S708 : TIME

S710 : PROGRAM

S711 : DISPLAY OFF

S713 : REPEAT

S714 : EDIT

S725 : PLAY/PAUSE

S726 : TRACK

/MANUAL SEARCH REV

S727 : TRACK

/MANUAL SEARCH FWD

SW BOARD ASSY

S801 : POWER STANDBY/ON

1SS254

WPWXJ TYPE

Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS

LIST".

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