Pioneer CDJ-100S User manual

f>oneer

ANA

-05601

Service

ORDER

NO.

RRV2027

COMPACT

DISC

PLAYER

CDJ-100S

THIS

MANUAL

APPLICABLE

THE

FOLLOWING

MODEL(S)

AND

TYPE(S).

ome

Power

Requirement

The

voltage

can

converted

the

following

method.

CDJ-100S

AC110—120V/220-240V

With

the

voltage

selector

CONTENTS

SAFETY

INFORMATION

...........cescsccsesssesseseeseee

GENERAL

INFORMATION

.......0.cceusese

eneeeees

EXPLODED

VIEWS

AND

PARTS

LIST

.............

BAM

PIAS

oii

neccitnas

casa

teaded

sasastaraency

eedsted

SCHEMATIC

DIAGRAM

...........:.cccecsesesssessseees

ANd

evs

test

ehadied

cacausnctsteornsunciamlanciaseamiaans

PCB

CONNECTION

DIAGRAN

............000000

TAN2

DISPUAY

erctesssvenserteares

paused

PEB

PARTS

EIS

scccciravetoicindettaneteraeancnavsiee

7.2

DIAGNOSIS

0.00

eeeeeesessseseetseusses

etssneens

ADJUSTMENT...

ceeceeeessecseseesessesscseseeereees

7.2.1

ERROR

DISPLAY

..........ccccce

tees

7.2.2

DISASSEMBLY

.........cceessses

eres

7.3

BLOCK

DIAGRAM

............:cccecceuesesetueeees

PIONEER

ELECTRONIC

CORPORATION

4-1,

Meguro

1-Chome,

Meguro-ku,

Tokyo

153-8654,

Japan

PIONEER

ELECTRONICS

SERVICE,

INC.

P.O.

Box

1760,

Long

Beach,

90801-1760,

U.S.A.

PIONEER

ELECTRONIC

(EUROPE)

N.V.

Haven

1087,

Keetberglaan

9120

Melsele,

Belgium

PIONEER

ELECTRONICS

ASIACENTRE

PTE. LTD.

501

Orchard

Road,

#10-00

Wheelock

Place,

Singapore

238880

PIONEER

ELECTRONIC

CORPORATION

1998

T-DZY

SEPT.

1998

aime

itl

CDJ-100S

SAFETY

INFORMATION

This

service

manual

intended

for

qualified

service

technicians;

not

meant

for

the

casual

do-it-yourselfer.

Qualified

technicians

have

the

necessary

test

equipment

and

tools,

and

have

been

trained

properly

and

safely

repair

complex

products

such

those

covered

this

manual.

Improperly

performed

repairs

can

adversely

affect

the

safety

and

reliability

the

product

and

may

void

the

warranty.

you

are

not

qualified

perform

the

repair

this

product

properly

and

safely,

you

should

not

risk

trying

and

refer

the

repair

qualified

service

technician.

WARNING

This

product

contains

lead

solder

and

certain

electrical

parts

contain

chemicals

which

are

known

the

state

California

cause

cancer,

birth

defects

other

reproductive

harm.

;

Health

Safety

Code

Section

25249.6

—

Proposition

NOTICE

(FOR

CANADIAN

MODEL

ONLY)

Fuse

symbols

-§&—#

(fast

operating

fuse)

and/or

-g——%

(slow

operating

fuse)

PCB

indicate

that

replacement

parts

must

identical

designation.

REMARQUE

(POUR

MODELE

CANADIEN

SEULEMENT)

Les

symboles

fusible

§-—F

(fusible

type

rapide)

et/ou

——%

(fusible

type

lent)

sur

CCI

indiquent

que

les

pieces

remplacement

doivent

avoir

méme

désignation.

(FOR

USA

MODEL

ONLY)

SAFETY

PRECAUTIONS

ANY

MEASUREMENTS

NOT

WITHIN

THE

LIMITS

The

following

check

should

performed

for

the

OUTLINED

ABOVE

ARE

INDICATIVE

PO-

continued

protection

the

customer

and

service

TENTIAL

SHOCK

HAZARD

AND

MUST

COR-

technician.

RECTED

BEFORE

RETURNING

THE

APPLIANCE

LEAKAGE

CURRENT

CHECK

THE

CUSTOMER.

Measure

leakage

current

known

earth

ground

(water

pipe,

conduit,

etc.)

connecting

leakage

PRODUCT

SAFETY

NOTICE

Current

tester

such

Simpson

Model

229-2

Many

electrical

and

mechanical

parts

the

appli-

equivalent

between

the

earth

ground

and

all

exposed

ance

have

special

safety

characteristics.

These

metal

parts

the

appliance

(input/output

terminals,

are

often

not

evident

from

visual

inspection

nor

the

screwheads,

metal

overlays,

control

shaft,

etc.).

Plug

Protection

afforded

them

necessarily

can be

ob-

the

line

cord

the

appliance

directly

into

120V

tained

using

replacement

components

rated

for

outlet

and

turn

the

power

switch

on.

Any

voltage,

wattage

etc.

Replacement

parts

which

have

current

measured

must

not

exceed

0.5

mA.

these

special

safety

characteristics

are

identified

this

Service

Manual.

Electrical

components

having

such

features

are

identified

marking

with

the

schematics

and

Reading

should

the

parts

list

this

Service

Manual.

Leakage

pre

De,200ve

The

use

substitute

replacement

component

which

current

tester

does

not

have

the

same

safety

characteristics

the

PIONEER

recommended

replacement

one,

shown

the

parts

list

this

Service

Manual,

may

create

shock,

fire,

other

hazards.

Product

Safety

continuously

under

review

and

new

instructions

are

issued

from

time

time.

For

the

latest

information,

always

consult

the

current

PIONEER

Service

Manual.

subscription

to,

ad-

ditional

copies

of,

PIONEER

Service

Manual

may

Earth

ground

obtained

nominal

charge

from

PIONEER.

Device

under

test

Test

all

exposed

metal

surfaces

Also

test

with

plug

reversed

{Using

adapter

plug

required)

Leakage

Test

CDJ-100S

IMPORTANT

LASER

DIODE

CHARACTERISTICS

THIS

PIONEER

APPARATUS

CONTAINS

MAXIMUM

OUTPUT

POWER:

LASER

CLASS

WAVELENGTH:

780

—

785

SERVICING

OPERATION

THE

APPARATUS

SHOULD

DONE

SPECIALLY

INSTRUCTED

PERSON.

LABEL

CHECK

(for

type)

VARO!

ADVARSEL

ABNI

IKKERH:

Avattaessa

sucjalukitus

ohitetta-

paved

RaXTaO

mms

essa

olet

alttiina

nadkynétténilie

UNOGA

UDSATTELSE

FOR

STRALING.

lasersiteilylle.

X14

katso

sateeseen.

VORSICHT!

VARNING!

UNSICHTBARE

LASER-STRAHLUNG

TRITT

AUS,

WENN

DECKEL

Qayatig

Jaserxatraining

denna

del

spirren

urkopplad.

{ODER

KLAPPE)

GEGFFNET

IST!

NICHT

DEM

STRAHL

seemrtirins

Betrakta

stralen.

eats

Additional

Laser

Caution

Laser

interiock

Mechanism

The

position

the

switch

(S1)

for

detecting

completion

detected

the

system

microprocessor,

and

the

design

prevents

laser

diode

oscillation

when

switch

not

LPS1

terminal

side

(when

the

mechanism

not

clamped

and

LPS1

signal

high

level.)

Thus,

th:

interlock

will

longer

function

the

switch

deliberatry

set

LPS1

terminal

side.

(if

LPST

signal

low

level

}

the

test

mode*

the

interlock

mechanism

will

function.

Laser

diode

oscillation

will

continue,

CXA

1782CQ

(IC101)

the

MOTHER

BOARD

ASSY

com

ected

GND,

IC701

(LDON)

connected

to}

level

(ON),

else

the

terminals

Q101

are

shortel

each

other

(fault

condition).

When

the

cover

opened,

viewing

thecsbjective

lens

with

the

naked

eye

will

cause

exposure

toz

Class

laser

beam.

Refer

page

34.

CDJ-100S

EXPLODED

VIEWS

AND

PARTS

LIST

NOTES:

Parts

marked

“‘

NSP”

are

generally

unavailable

because

they

are

not

our

Master

Spare

Parts

List.

The

mark

found

some

component

parts

indicates

the

importance

the

safety

factor

the

part.

Therefore,

when

replacing,

sure

use

parts

identical

designation.

Screw

adjacent

mark

the

product

are

used

for

disassembly.

2.1

PACKING

what

(RL

type

Only)

(KUC

type

Only)

(1)

PACKING

PARTS

LIST

Mark

No.

Description

Part

No.

Pad

(A)

DHA1411

«Pad

(B)

DHA1412

=Pad

(C)

DHA1413

Packing

Case

See

Contrast

table

(2)

Packing

Sheet

Z23-026

(550

550

0.5)

Audio

Cable

(L=

1.5m)

VDE1033

Operating

Instructions

See

Contrast

table

(2)

NSP

Limited

Warranty

See

Contrast

table

(2)

Polyethylene

Bag

221-038

(0.03

230

340)

Polyethylene

Bag

DHL1106

NSP

Silica

Gel

AEN7001

NSP

Caution

DRM1199

NSP

Caution

Card

220V

See

Contrast

table

(2)

CONTRAST

TABLE

CDJ-100S/KUC,

and

are

constructed

the

same

except

for

the

following:

eee

KUC

type

Symbol

and

Description

Packing

Case

DHG1852

DHG1851

DHG1850

Operating

Instructions

(English)

DRB1232

Not

used

Not

used

Operating

Instructions

Not

used

DRB1229

Not

used

(English/Spanish/Chinese)

Operating

Instructions

(English/French/German/Italian/

Not

used

Not

used

DRB1227

Dutch/Spanish)

Limited

Warranty

DRY1177

Not

used

Not

used

Caution

Card

220V

Not

used

ARR7003

Not

used

CDJ-100S

2.2

EXTERIOR

(1/2)

Refer

"2.4

SLOT-IN

MECHANISM

ASSY".

;

CDJ-100S

(1)

EXTERIOR

(1/2)

PARTS

LIST

Mark

No.

Description

MOTHER

BOARD

ASSY

TRANS

BOARD

ASSY

NSP

SLMECHA

BOARD

ASSY

NSP

DIGITAL

OUT

BOARD

ASSY

Strain

Relief

Earth

Lead

Unit/300V

Connector

Assy

Connector

Assy

(2P)

Flex

Power

Transformer

11.

Power

Cord

Connector

Assy

Fuse

(FU1)

NSP

_—

Slot-in

Mechanism

Assy

Insulator

—_‘

Earth

Plate

Cable

Stay

Bottom

Plate

NSP

Chassis

21‘

Earth

Spring

~—~-

Float

Spring

Damper

Mecha

Holder

Power

Knob

(2)

CONTRAST

TABLE

Part

No.

See

Contrast

table

(2)

See

Contrast

table

(2)

DWS1294

See

Contrast

table

(2)

See

Contrast

table

(2)

DDF1010

See

Contrast

table

(2)

See

Contrast

table

(2)

DNP1748

See

Contrast

table

(2)

See

Contrast

table

(2)

PFO3PP-B30

See

Contrast

table

(2)

DXA1845

DEC2235

DEC2250

DNF

1588

DNF

1589

See

Contrast

table

(2)

See

Contrast

table

(2)

DBH1398

DBH1428

DEC2236

DNH2339

DAC1895

NSP

Mark

No.

Description

Push

Rod

~=Screw

Screw

Nylon

Rivet

4.5)

Binder

~=—-

Binder

CDJ-100S/KUC,

and

are

constructed

the

same

except

for

the

following:

MOTHER

BOARD

Assy

TRANS

BOARD

Assy

Strain

Relief

Connector

Assy

Connector

Assy

(2P)

Power

Transformer

Power

Cord

Fuse

(FU1)

Bottom

Plate

Chassis

Nylon

Rivet

4.5)

Symbol

and

Description

DIGITAL

OUT

BOARD

Assy

Power

Transformer

(AC120V)

(AC110-120V/220-240V)

Power

Transformer

(AC220-240V)

DWM2078

DWR1298

DWZ1082

CM-22C

DKP3408

DKP3409

DTT1148

Not

used

Not

used

PDG1063

VEK1009

DNH2341

DNK3562

RBM-003

DWM2079

DWR1301

Not

used

CM-22B

Not

used

Not

used

Not

used

DTT1149

Not

used

PDG1003

AEK1051

DNH2338

DNK3561

Not

used

KUC

type

WYtype

DWM2079

DWR1300

Not

used

CM-22B

Not

used

Not

used

Not

used

Not

used

DTT1150

PDG1003

AEK1051

DNH2338

DNK3553

Not

used

Part

No.

DEX1008

BBZ30P080FMC

BPZ30PO080FZK

BPZ30P

140FMC

See

Conirast

table

(2)

ZCA-SKB90BK

Z09-061

Remarks

CDJ-100S

2.3

EXTERIOR

(2/2)

Dyefree

ME-413A:

ZLX-ME413A

(1)

EXTERIOR

(2/2)

PARTS

LIST

Mark

No.

Description

Part

No.

DISPLAY

BOARD

ASSY

DWG!

503

36P

F-F-C/60V

DDD1131

Earth

Lead

Unit/300V

PDF1104

Cushion

DEC2259

POM

Ring

DNK3556

KnobB

DAC1891

bien

Knob

Need

Knob

1893

ORO

select

Knob

DAC1894

(WY

type

Only)

Slide

Sheet

DAH1855

‘i

Display

Plate

DAH1886

Ring

Plate

DAH1887

Jog

Washer

DBF

1001

Slide

Knob

DNK2936

Control

Panel

DNK3552

Disc

Indicator

DNK3555

Jog

Dial

DNK3625

Knob

Assy

DXA18-46

NSP

KnobA

DAC

1890

LEDLens

PNW2019

Label

See

Contrast

table

(2)

~=Screw

BPZ3(0P080FZK

Nut

(M9)

DBN1)04

NSP

Binder

209-06

Earth

Plate

VBK1070

Caution

Label

See

Cortrast

table

(2)

NSP

Caution

Label

See

Cort

rast

table

(2)

CONTRAST

TABLE

CDJ-100S/KUC,

and

are

constructed

the

same

except

for

the

following:

Remarks

Symbol

and

Description

Label

ORW1069

Not

used

Not

used

Caution

Label

Not

used

Not

used

VRW1094

Caution

Label

Not

used

Not

used

VRW1297

CDJ-100S

2.4

SLOT-IN

MECHANISM

ASSY

Dyefree

ME-413A:

ZLX-ME413A

Froil

PN-397B:

ZLB-PN397B

;

Refer

2.5

SERVO

MECHANISM

ASSY

SECTION’.

MOTHER

BOARD

ASSY

CN201

SLOT-IN

MECHANISM

ASSY

PARTS

LIST

Mark

No.

NSP

Description

Clamper

Assy

Clamp

Spring

Guide

Spring

Lever

Motor

Assy-S

Main

Cam

Gear

Worm

Gear

Mount

Bush

Connector

Assy

Clamp

Arm

Drive

Gear

Float

Base

Assy

Disc

Guide

Front

Sheet

Part

No.

DXA1821

DBH1374

DBH1375

DNK3558

DEA1008

DNK3407

DNK3409

DNK3410

DEB1328

PFO02PY-B27

DNK3404

DNK3565

DXB1683

DNK3478

DED1132

2.5

SERVO

MECHANISM

ASSY

mSERVO

MECHANISM

ASSY

PARTS

LIST

Mark

No.

Description

Spindle

Motor

Screw

Guide

Puise

Motor

Frame

Screw

Guide

Shaft

MOTHER

BOARD

ASSY

CN202

Parts

No.

DXM1084

DNK3238

DXM1085

CMZ20P060FMC

DLA1731

Mark

No.

NSP

Description

Eject

Lever

Cushion

Base

Assy-S

Servo

Mechanism

Assy-S

Lever

Motor

Froil

C-1Z:

ZLB-C1Z

Description

Sub

Guide

Shaft

Screw

Stopper

SPD

Card

Pickup

Assy

Screw

CDJ-100S

Part

No.

DNK3548

DNK3406

DEC2257

DEC2258

DXX2431

DXX2432

DNK3564

DXM1093

Dyefree

ME-413A:

ZLX-ME4134

Froil

PN-948P:

ZLB-PN948P

Parts

INO.

DNKi6338

ABAD22

DNHi355

DDX1165

DWYio

PMA‘oF°080FMC

PMHio0

040FCC

CDJ-1008

SCHEMATIC

DIAGRAM

Note:

When

ordering

service

parts,

sure

refer

"EXPLODED

VIEWS

AND

PARTS

LIST"

"PCB

PARTS

LIST".

3.1

OVERALL

CONNECTION

DIAGRAM

CN281

52207-1590

ODX1165

[29

(

[1/3

FF3/3)

MOTHER

BOARD

ASSY

(DWM2078:

KUC

type)

(DWM2079:

and

types)

‘PICKUP

ASSY

(DWY1069)

ACTUATOR

ASS’

BSS

HOLOGRAM

LASER

UNIT

OBJECTIVE

LTOH46MS

LENS

PULSE

MOTOR

FRAME

(DXM1085)

CN1@4

prezpy-s27

MOTOR

ASSY-S

LOAD

(+)

(DEA1008)

aes

MECHA

BOARD

ASSY

(DWS1294)

98-PH-K-

sat

S782

CLUMP

DSGI®IT

EARTH

LEAD

UNIT

PDF1104

—

GNOF

==")

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