Pilz PSEN ma1.4a-57 User manual
PSEN ma1.4a-57
Operating Manual-22124-EN-06
}PSEN sensor technology
Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital
Contents
Operating Manual PSEN ma1.4a-57
22124-EN-06 3
Introduction 4
Validity of documentation 4
Using the documentation 4
Definition of symbols 4
Safety 5
Intended use 5
Safety regulations 6
Safety assessment 6
Use of qualified personnel 6
Warranty and liability 6
Disposal 6
For your safety 7
Unit features 7
Function description 7
Block diagram 8
Operating distances 8
Lateral and vertical offset 9
Wiring 10
Pin assignment 10
Requirements and connection to evaluation devices 11
Installation 14
Installation type 1 15
Installation type 2 16
Adjustment 17
Periodic test 18
Dimensions in mm 18
Technical details 18
Safety characteristic data 20
Order reference 21
System 21
Accessories 21
EC declaration of conformity 21
PSEN ma1.4a-57
Operating Manual PSEN ma1.4a-57
22124-EN-06 4
Introduction
Validity of documentation
This documentation is valid for the product PSEN ma1.4a-57. It is valid until new document-
ation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.
PSEN ma1.4a-57
Operating Manual PSEN ma1.4a-57
22124-EN-06 5
INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Safety
Intended use
The safety function of the safety switch is:
}Safe detection of the magnetic actuator within the response range
The safety switch meets the requirements in accordance with:
}EN 60947-5-3: PDDB only in connection
– with the operator PSEN ma1.4-03 or operator PSEN ma1.4-10
– the interface PSEN ix1 and
– the suitable evaluation devices (see Requirements and connection to evaluation
devices [ 11]).
The safety switch is designed for applications in series connections and it must only be op-
erated with the following components:
}Actuator PSEN ma1.4-03 or actuator PSEN ma1.4-10 ,
}interface PSEN ix1 (see Order reference [ 21]) and
}an approved evaluation device.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 18]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
PSEN ma1.4a-57
Operating Manual PSEN ma1.4a-57
22124-EN-06 6
Safety regulations
Safety assessment
Before using a unit it is necessary to perform a safety assessment in accordance with the
Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion,
}Have read and understood the information provided in this description under "Safety"
}Have a good knowledge of the generic and specialist standards applicable to the spe-
cific application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
PSEN ma1.4a-57
Operating Manual PSEN ma1.4a-57
22124-EN-06 7
For your safety
WARNING!
Loss of safety function due to manipulation of the interlocking device
Manipulation of the interlocking device may lead to serious injury and death.
– You should prevent any possibility of the interlocking device being
manipulated through the use of a spare actuator.
– Keep the substitute actuator in a safe place and protect it from unau-
thorised access.
– If spare actuators are used, these must be installed as described in
Installation [ 14].
– If the original actuators are replaced with substitute actuators, the ori-
ginal actuators must be destroyed before disposal.
Unit features
}The actuator PSEN ma1.4-03 or PSEN ma1.4-10 belongs to the safety switch.
}Coded actuator
}Safety switch with cable (5 m)
}2 safety contacts (reed contacts - N/O)
}1 auxiliary contact (N/O)
}Different operating distances depending on the actuator see Technical details [ 18]
}Design:
– Safety switch with square design
– Actuator with square design: PSEN ma1.4-03
– Actuator with square design: PSEN ma1.4-10
}Operation Magnetic
}Switching voltage 24 VDC
}Series connection via PSEN ix1 interface
}LED to display switch status
Function description
If the actuator is within the response range (safety gate closed), the safety contacts and the
auxiliary contact on the safety switch will be closed and the LED will light.
The safety switch is designed for applications in series connections.
Operate the PSEN ma1.4a-57 in conjunction with the following components:
}Actuator PSEN ma1.4-03 or actuator PSEN ma1.4-10 (see Order reference [ 21]),
}interface PSEN ix1 (see Order reference [ 21]) and
}a connected evaluation device (see Requirements and connection to evaluation
devices [ 11]).
PSEN ma1.4a-57
Operating Manual PSEN ma1.4a-57
22124-EN-06 8
Block diagram
Actuator
Safety switch
Magnet
7
1
4
2+6
3
Operating distances
Sao SoSrSar (mm)Somin
On
Off
Legend
Sao Assured operating distance
Somin Min. operating distance
Sar Assured release distance
The offset-independent values for the switching distances are included in the Technical
details [ 18].
PSEN ma1.4a-57
Operating Manual PSEN ma1.4a-57
22124-EN-06 9
Lateral and vertical offset
[1] [2]
Legend
[1] Lateral offset
[2] Vertical offset
Actuator PSEN ma1.4-03
Assured operating distance Sao in mm
Vertical offset
Lateral offset
0 1 2 3 4
03.0 3.0 2.5 1.5 1.0
13.0 2.5 2.0 0.5 -
22.5 1.5 1.0 - -
31.5 0.5 - - -
40.5 - - - -
The stated values are valid at a temperature of 20 °C.
Actuator PSEN ma1.4-10
Assured operating distance Sao in mm
Vertical offset
Lateral offset
0 mm 2 mm 4 mm 6 mm 8 mm
0mm 10.0 10.0 9.0 7.0 5.0
2 mm 10.0 10.0 8.0 6.0 3.0
4 mm 9.0 8.0 7.0 5.0 -
6 mm 7.0 6.0 5.0 - -
The stated values are valid at a temperature of 20 °C.
PSEN ma1.4a-57
Operating Manual PSEN ma1.4a-57
22124-EN-06 10
Wiring
}Information given in the Technical details [ 18] must be followed.
}Calculation of the max. cable length lmax:
Rlmax - Ri
Rl / km
Imax =
Rlmax = Max. overall cable resistance (see evaluation device's technical details)
Ri = Internal resistance sensor (see Technical details [ 18])
Rl/km = Cable resistance/km of the cable (seetechnical details cable)
}Ensure the wiring and EMC requirements of EN 60204-1 are met.
}In the following cases, check the function that detects shorts across contacts prior to
commissioning:
– On evaluation devices with DC supply voltage: Overall cable resistance ≥ 15 Ohms
per channel
– On evaluation devices with AC supply voltage: Overall cable resistance ≥ 25 Ohms
per channel
– For details of how to perform the test for shorts across the contacts, please refer to
the operating manual for the relevant evaluation device.
Pin assignment
NOTICE
The colour marking for the connection lead only applies for the cable that
Pilz supplies as an accessory
The safety switch is shown in an unoperated condition.
Layout of the 8-core cable
Pink
green
white
yellow
brown
blue
1
2+
3
4
7
6
5
8
grey
red
NC
NC
NOTICE
The auxiliary contact with LED
– may only be operated with a supply voltage of up to 24 VDC
– maynot be used for safety circuits
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