Phoenix Contact EV-PLCC-AC1-DC1 User manual

User manual

Installing and operating the

EV-PLCC-AC1-DC1 controller

2021-03-16

PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany

phoenixcontact.com

107068_en_06

Installing and operating the EV-PLCC-AC1-DC1 controller

UM EN EV-PLCC-AC1-DC1, Revision 06

Designation Order No.

EV-PLCC-AC1-DC1 1624130

User manual

This user manual is valid for:

107068_en_06 PHOENIX CONTACT 3 / 74

Table of contents

1 For your safety ...........................................................................................................................6

1.1 Identification of warning notes ............................................................................... 6

1.2 Qualification of users ............................................................................................. 7

1.3 Field of application of the product.......................................................................... 8

1.3.1 Intended use ..........................................................................................8

1.3.2 Foreseeable misuse ............................................................................... 8

1.3.3 Product changes .................................................................................... 8

1.4 Safety notes .......................................................................................................... 8

1.5 Information on installing and starting up charging stations for electric

vehicles ............................................................................................................... 10

2 Transport and unpacking .........................................................................................................11

2.1 Transport............................................................................................................. 11

2.2 Storage................................................................................................................ 11

2.3 Checking the delivery .......................................................................................... 11

2.4 Unpacking ........................................................................................................... 12

3 Description of the EV-PLCC-AC1-DC1 ....................................................................................13

3.1 General description of the controller.................................................................... 13

3.2 Hardware and software requirements.................................................................. 14

3.3 Connection and operating elements.................................................................... 15

3.4 Diagnostic and status indicators.......................................................................... 16

3.5 SD card ............................................................................................................... 20

3.6 Digital inputs........................................................................................................ 21

3.7 Digital outputs...................................................................................................... 23

3.8 Communication interfaces................................................................................... 25

3.8.1 Ethernet interfaces ............................................................................... 25

3.8.2 RS-232 interfaces ................................................................................ 26

3.8.3 RS-485 interfaces ................................................................................ 27

3.8.4 CAN bus interface ................................................................................ 29

3.8.5 Cellular modem .................................................................................... 31

3.9 Interfaces to the electric vehicle .......................................................................... 32

3.9.1 Interface for AC charging ..................................................................... 32

3.9.2 Interface for DC charging ..................................................................... 35

4 Mounting and connecting the hardware ...................................................................................39

4.1 Safety notes ....................................................................................................... 39

4.2 Basic information about mounting ....................................................................... 39

4.3 Mounting the controller........................................................................................ 40

4.4 Inserting the SIM card.......................................................................................... 40

4.5 Inserting the SD card........................................................................................... 40

EV-PLCC-AC1-DC1

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4.6 Connecting the conductors.................................................................................. 41

4.7 Connecting Ethernet............................................................................................ 42

4.8 Mounting and connecting the antenna................................................................. 42

4.9 Power supply of the controller ............................................................................. 43

4.9.1 Sizing of the power supply ................................................................... 43

4.9.2 Connecting the power supplies ............................................................ 44

4.9.3 Supply voltages ................................................................................... 45

4.9.4 Bridges ................................................................................................ 45

5 Signal contacts and charging sequences .................................................................................46

5.1 AC charging......................................................................................................... 46

5.1.1 Proximity Plug (PP) ..............................................................................46

5.1.2 Control Pilot (CP) ................................................................................. 47

5.1.3 Charging cable connection (case B and C) .......................................... 48

5.1.4 Typical charging sequence .................................................................. 49

5.2 DC charging ........................................................................................................ 51

5.2.1 Proximity Plug (PP) ..............................................................................52

5.2.2 Control Pilot (CP) ................................................................................. 52

5.2.3 Typical charging sequence .................................................................. 52

6 Function blocks for communication interfaces .........................................................................56

7 Removing the hardware ...........................................................................................................57

7.1 Safety notes .................................................................................................... 57

7.2 Removing the conductors.................................................................................... 57

7.3 Removing the controller....................................................................................... 58

7.4 Removing the SIM card ....................................................................................... 58

7.5 Removing the SD card......................................................................................... 59

8 After use ..................................................................................................................................60

8.1 Maintenance and servicing.................................................................................. 60

8.2 Device replacement............................................................................................. 60

8.3 Device defects and repair.................................................................................... 60

8.4 Disposal .............................................................................................................. 61

8.5 Return for disposal .............................................................................................. 61

9 Ordering data and technical data .............................................................................................62

9.1 Ordering data ..................................................................................................... 62

9.2 Technical data..................................................................................................... 63

9.3 Declaration of conformity in accordance with 2014/53/EU................................... 66

Table of contents

107068_en_06 PHOENIX CONTACT 5 / 74

A Appendix for document lists......................................................................................................67

A 1 List of figures ....................................................................................................... 67

A 2 List of tables ........................................................................................................ 70

A 3 Index.................................................................................................................... 71

EV-PLCC-AC1-DC1

6 / 74 PHOENIX CONTACT 107068_en_06

1 For your safety

Read this user manual carefully and keep it for future reference.

1.1 Identification of warning notes

This symbol indicates hazards that could lead to personal injury.

There are three signal words indicating the severity of a potential injury.

DANGER

Indicates a hazard with a high risk level. If this hazardous situation is not

avoided, it will result in death or serious injury.

WARNING

Indicates a hazard with a medium risk level. If this hazardous situation is not

avoided, it could result in death or serious injury.

CAUTION

Indicates a hazard with a low risk level. If this hazardous situation is not avoided,

it could result in minor or moderate injury.

This symbol together with the NOTE signal word warns the reader of actions

that might cause property damage or a malfunction.

Here you will find additional information or detailed sources of information.

For your safety

107068_en_06 PHOENIX CONTACT 7 / 74

1.2 Qualification of users

The use of products described in this user manual is oriented exclusively to:

– Electrically skilled persons or persons instructed by them. These users must be familiar

with:

– The detailed sequence of processes performed when charging electric vehicles

and the applicable safety concepts

– The professional setup and startup of charging stations for electric vehicles

– The safety concepts involved in automation engineering

– The applicable standards and other regulations, in particular

IEC 61851-1, -23, DIN SPEC 70121, CHAdeMO, and GB/T 27930

– Qualified application programmers and software engineers. These users must be famil-

iar with:

– The detailed sequence of processes performed when charging electric vehicles

and the applicable safety concepts

– The professional setup and startup of charging stations for electric vehicles

– The safety concepts involved in automation engineering

– The applicable standards and other regulations, in particular

IEC 61851-1, -23, DIN SPEC 70121, CHAdeMO, and GB/T 27930

EV-PLCC-AC1-DC1

8 / 74 PHOENIX CONTACT 107068_en_06

1.3 Field of application of the product

1.3.1 Intended use

The EV-PLCC-AC1-DC1 is a programmable controller which has been designed exclu-

sively for controlling charging stations for electric vehicles in accordance with IEC 61851-1,

-23, DIN SPEC 70121, CHAdeMO, and GB/T 27930.

The device has IP20 protection and is intended for use in charging stations for electric ve-

hicles.

1.3.2 Foreseeable misuse

The EV-PLCC-AC1-DC1 has been designed for stationary applications only. It is not suit-

able for use inside electric vehicles.

The EV-PLCC-AC1-DC1 is not suitable for general Powerline data communication via

Ethernet.

1.3.3 Product changes

Modifications to hardware and firmware of the device are not permitted.

Incorrect operation or modifications to the device can endanger your safety or damage the

device. Do not repair the device yourself. If the device is defective, please contact

Phoenix Contact.

1.4 Safety notes

Observe the country-specific installation, safety, and accident prevention regulations.

During startup and maintenance work, proceed in accordance with the five safety rules of

DIN EN 50110-1. In general, the rules should be observed in the order indicated below:

– Disconnect safely

– Ensure power cannot be switched on again

– Verify safe isolation from the supply

– Ground and short circuit

– Cover or safeguard adjacent live parts

Once the work is complete, perform the above steps again in reverse order.

NOTE:

The IP20 degree of protection (IEC 60529/EN 60529) requires that the device is used in

a clean and dry environment. Using the device in an environment that is outside of the

specified limits may cause damage to the device.

• Do not subject the device to mechanical and/or thermal stress that exceeds the spec-

ified limits.

For your safety

107068_en_06 PHOENIX CONTACT 9 / 74

NOTE: Risk of unauthorized network access

Connecting devices to a network via Ethernet always entails the risk of unauthorized ac-

cess to the network.

Therefore, please check for the option of disabling active communication channels in your

application (for instance SNMP, FTP, BootP, DCP, HTTP, HTTPS, etc.) or setting pass-

words to prevent third parties from accessing the controller without authorization and

modifying the system.

Due to its communication interfaces, the controller should not be used in safety-critical ap-

plications unless additional security appliances are used.

Please take additional precautions in accordance with the IT security requirements and

standards applicable to your application (e.g., virtual networks (VPN) for remote mainte-

nance access, firewalls, etc.) to prevent unauthorized network access.

On first request, you shall release Phoenix Contact and the companies associated with

Phoenix Contact GmbH & Co. KG, Flachsmarktstraße 8, 32825 Blomberg, Germany, in

accordance with §§ 15 ff AktG (German Stock Corporation Act), hereinafter collectively

referred to as “Phoenix Contact”, from all third-party claims made due to improper use.

For the protection of networks for remote maintenance via VPN, Phoenix Contact offers

the mGuard product range of security appliances, a description of which is provided in the

latest Phoenix Contact catalog (phoenixcontact.net/products).

Additional measures for protection against unauthorized network access are listed in the

AH EN INDUSTRIAL SECURITY application note. The application note can be down-

loaded at phoenixcontact.net/products.

NOTE: Electrostatic discharge

The device contains components that may be damaged or destroyed by electrostatic dis-

charge. When handling the device, observe the necessary safety precautions against

electrostatic discharge (ESD) in accordance with EN 61340-5-1 and IEC 61340-5-1.

NOTE: Device failure due to foreign objects in device

Foreign objects in the device can lead to malfunctions or even device failure.

• Ensure that no foreign objects find their way into the device (e.g., into the vents).

NOTE: Device failure if operated outside the permitted ambient temperature

range

Operating the device in ambient temperatures that are not within the permitted range may

lead to malfunctions or even device failure.

• Ensure that the device is operated within the permitted ambient temperature range,

see Section 9.2.

NOTE: Device failure due to vibrations and shock levels above the permitted

specifications during operation

If the device is subjected to vibrations and shock levels above the permitted specifications

during operation, this may lead to malfunctions or even device failure.

• Ensure that the permitted specifications for vibrations and shocks are adhered to

when operating the device, see Section 9.2.

EV-PLCC-AC1-DC1

10 / 74 PHOENIX CONTACT 107068_en_06

1.5 Information on installing and starting up charging

stations for electric vehicles

The majority of people using charging stations will not be experts. The charging voltages

and currents that are present, particularly the DC currents, can pose an increased safety

risk if they are used or programmed incorrectly.

• Ensure that you are familiar with the applicable standards and directives before install-

ing and starting up a charging station.

• Conduct a hazard and risk assessment for your charging station.

NOTE: Device defect due to polarity reversal

Polarity reversal puts strain on the electronics and can damage the device.

• To protect the device, avoid reversing the poles of the 24 V supply.

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