Philips Saeco GranBaristo User manual

All parts of this document are the property of Saeco International Group.

collected, except where express authorisation has been provided in writing or through a contractual agreement.

Published by Saeco International Group Subject to modication EN 4219 400 00022

Service

Coee Machine

GranBaristo

GranBaristo Avanti

2013-Sept.-02

Service

Manual

Rev. 02 July 2014

TECHNICAL INFORMATION

Power supply and output: 240 V~ 50 Hz 1900W - 230 V~ 50/60 Hz 1900 W 120 V~ 60 Hz 1300 W

Temperature monitoring: (NTC) variable resistor sensor - transmits the value to the electronic card

Safety system: 2 thermostats at 190°C one shot

Coee heat exchanger output: Stainless steel

for coee, hot water and steam dispensing (230 V~) 1900 W - (120 V~) 1300 W - (100 V~) 1100 W

Dimensions: W x H x D in mm: 210 x 360 x 460 mm

Stand-by power consumption < 0,5W

Weight: 13 kg

Water tank capacity: 1.7 l

Coee bean hopper capacity: 270 g. of coee beans

Dreg drawer capacity: 20

Heating time: Approx. 45 sec.

Water circuit lling time: Approx. 15 sec Max. on rst lling cycle

Power consumption: During heating phase- approx. 5.6 A

Automatic dosage: Dose adjustment controlled by the electronic system

Material

Housing ABS/ABS+PMMA/METAL

Beans container ABS

Water tank SAN

Dreg drawer ABS

GRAN BARISTO

MODIFICATIONS TO SERVICE MANUAL

From Rev. To Rev. Chapter Inserted Modied

REV.00 REV.01

02 Par.2.4 How to check for oil leaka-

ge in piston assembly.

05 Par. 5.1.1. Test Mode Granbaristo

REV.01 REV.02

01 Par. 1.6.1. External machine parts

Par. 1.6.2.Internal machine parts

02 Par. 2.1. Technical specications

03 Par. 3.1.1 Customer menu in the

GranBaristo Avanti

05 Par. 5.1.1. Test Mode in GranBa-

risto Avanti

07 Par. 7.14 Bluetooth board in Gran-

Baristo Avanti

Table of contents Page

6. Standard checks

6.1. Repair schedule 1

6.2. Service schedule 1

6.3. Final test 2

7. Disassembly

7.1. Outer Shell 1

7.2. Service door 2

7.3. Coee grinder 3

7.4. Grinder blades 3

7.5. Coee grinder adjustment 4

7.6. Solenoid valve and assembly drain valve 4

7.7 e piston assembly 5

7.8. Pin boiler 5

7.9. Termostat 5

7.10. Pump 6

7.11. Flow-meter 6

7.12. Gearmotor and Microswtch present BrewUnit 6

7.13. CPU board and KYB interface and display 8

7.14 Bluetooth board in GranBaristo Avanti 9

7.15. Fitting and removing Oetiker clamps 9

8. Notes

9. Water circuit diagram

10. Electrical diagram

Table of contents Page

1. Introduction

1.1. Documentation required 1

1.2. Tools and equipment required 1

1.3. Material 1

1.4. Safety warnings 1

1.5 Service Policy 2

1.6.1. External machine parts 3

1.6.2. Internal machine parts 4

2. Technical specications

2.1. Technical specications 1

2.2.1. Specication for the measurement of the coee products

temperature

2.2.2. Specication for the measurement of the Milk products

temperature.

2.3. Machine parameters and performance 5

2.4. How to Check for oil leakage in piston assembly. 6

3. User instructions

3.1.1. Customer menu in the GranBaristo Avanti 1

3.1.2. Customer menu in the GranBaristo 4

3.2 Operation, cleaning and maintenance 5

4. Operating logic

4.1.1. Water circuit GranBaristo 1

4.1.2. Milk carafe 2

4.2. Coee cycle 3

4.3. Single microswitch 4

4.4. Temperature sensor 4

4.5. Coee grinder 5

4.6. Water level detection (water tank) 5

4.7. Descaling request 6

4.8. Water lter 6

5. Troubleshooting

5.1.1. Test Mode in GranBaristo Avanti 1

5.1.2. Test Mode in GranBaristo 8

5.1.2. Disagnostic Mode in GranBaristo/GranBaristo Avanti 14

5.2. Error codes 18

GRAN BARISTO

CHAPTER 1

INTRODUCTION

GRAN BARISTO 01 INTRODUCTION

Page / 04

1.1 Documentation required

The following documentation is needed for repair procedures:

• Instruction booklet for speciﬁc model

• Technical documentation for speciﬁc model (diagrams, exploded view, sympton cure and

service manual)

1.2 Tools and equipment required

As well as the standard equipment, the following is required:

Qty. Description Notes

1 Screwdriver

1 Pliers for Oetiker clamps

1 CC -A - Vdc tester

1 Digital thermometer Scale limit > 150°C

1 SSC (Saeco Service Center) Programmer

(for programming and diagnostics mode)

1.3 Material

Description Notes

Thermal paste Heating element > 200°C

Descaler Saeco descaler

Grease solvent Personal choice

Silicone grease Safe to use with food

1.4 Safety warnings

We recommend you consult the technical manual of the machine before performing any mainte-

nance work.

Observe all applicable standards relating to the repair of electrical appliances.

Always disconnect the power plug from the mains before beginning repair work.

Simply turning off the main machine power switch is not an adequate safety precaution.

This domestic appliance is rated as insulation class I.

On completion of the repair work, insulation and dielectric rigidity tests must be performed.

GRAN BARISTO 01 INTRODUCTION

Page / 04

1.5 Service POLICY grid as used for coffee machine

Components Assembly use Single components available

COFFEE

GRINDER Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine or of the Coffee Grinder on website

BREWING

UNIT Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine or of the Brewing unit on website

PISTON UNIT

ASSY. Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine on website

GEAR

MOTOR Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine on website

FILTER

HOLDER Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine on website

MILK

CARAFE Only for OOW repairs YES, to consult the speciﬁc exploded-view of the

machine on website

List of principal assembly present in all our coffee machines

For IN WARRANTY repairs is mandatory to use the single components (not the assembly) avail-

able in the exploded views of the coffee machines or of the speciﬁc components. If you ﬁnd the

information “SEE THE EXPLODED VIEW E........” in the assembly description ﬁeld, it means that

the single components of the assembly are available in the other pages of the exploded view. It’s

possible to use the assembly only if there is a speciﬁc Symptom Cure that include this possibility

or when the single components are not available for the order.

GRAN BARISTO 01 INTRODUCTION

Page / 04

1.6.1 External machine parts

Pre-ground coffee

compartment

Coffee bean hopper locking/removal

selector switch (depending on the model)

Removable coffee bean

hopper lid (depending

on the model)

Water tank + lid

Power cable socket

and main switch

Milk carafe

attachment

Milk carafe

Cup holder

grille

Full drip tray indicator

Drip tray

(internal)

Removable

dispenser

spout

Control

panel

Hot water

dispensing spout

Drip tray

(internal)

Service

door

Coffee grounds

drawer

Brew group

locking/removal

selector

Brewing group

Service door

button

Cup-warming

surface

Gran Baristo Avanti

“Espresso”

button

“Long Espresso ”

button

“Coffee”

button

“Aroma”

Pre-ground

coffee button

“Espresso Macchiato”

button

“Cappuccino”

button

“Latte Macchiato”

button

“Hot Milk”

button

“ESC”

button

“OK”

button

“MENU”

button

“Special Beverages”

button

“Stand-by”

button

“UP” and ”DOWN “

button

LCD Display

“American Coffee”

button

GRAN BARISTO 01 INTRODUCTION

Page / 04

“Espresso”

button

“Coffee”

button

“American Coffee”

button

“Cafè Crème”

button

“Aroma”

Pre-ground

coffee button

“Espresso Macchiato”

button

“Cappuccino”

button

“Latte Macchiato”

button

“Hot Milk”

button

“ESC”

button

“OK”

button

“MENU”

button

“Special Beverages”

button

“Stand-by”

button

“UP” and ”DOWN “

button

LCD Display

1.6.2 Internal machine parts

Power board IRDA

(To program the machine)

Bluetooth board in

Granbaristo Avanti

Solenoid valve

Grinding

adjustment insert

Cover and

Coffee grinder

Piston assembly

Gran Baristo

Pump

Flow-meter

GRAN BARISTO

CHAPTER 2

TECHNICAL

SPECIFICATIONS

GRAN BARISTO 02 TECHNICAL SPECIFICATIONS

Page / 06

2.1. Technical speciﬁcations

Power supply and output: 240 V~ 50 Hz 1900W - 230 V~ 50/60 Hz 1900 W

120 V~ 60 Hz 1300 W

Temperature monitoring: (NTC) variable resistor sensor - transmits the value to the

electronic card

Safety system: 2 thermostats at 190°C one shot

Coffee heat exchanger output:

Stainless steel for coffee, hot water

and steam dispensing

(230 V~) 1900 W - (120 V~) 1300 W - (100 V~) 1100 W

Gear motor: 2 rotation directions; power supply 24VC

Pump:

Ulka Type EP5/S GW approx. 13-15 bar with reciprocating

piston and thermal switch 100°C 48 W, 230V, 50 Hz, 120V,

60Hz 100V, 50/60 Hz

Overpressure valve: Opening at approx. 16-18 bar

Water ﬁlter: In tank

Coffee grinder: Direct current motor with ﬂat ceramic grinder blades

Automatic dosage: Dose adjustment controlled by the electronic system

Power consumption: During heating phase- approx. 5.6 A

Dimensions: W x H x D in mm: 210 x 360 x 460 mm

Weight: 13 kg

Water tank capacity: 1.7 l

Coffee bean hopper capacity: 270 g. of coffee beans

Dreg drawer capacity: 20

Water circuit ﬁlling time: Approx. 15 sec Max. on ﬁrst ﬁlling cycle

Heating time: Approx. 45 sec.

Grinding time: Approx. 8-10 sec.

Only Gran Baristo Avanti

Bluetooth: Bluetooth Smart (low energy)

Maximum use distance: 5 m

Tablet compatibility:

Avanti App is compatible with iPad 3/4/Air/mini retina,

running iOS7 and newer; with Samsung Galaxy

Tab 3 (8.0’’)/Tab 4 (10.1’’)/Note pro LTE (12.2’’), Nexus 7

2013 (7’’), Sony Xperia Z LTE (10.1’’), running

Android v.4.3 and newer, and Bluetooth version 4.0 and

newer.

GRAN BARISTO 02 TECHNICAL SPECIFICATIONS

Page / 06

2.2.1. Speciﬁcation for the measurement of the coffee products temperature.

The temperature is inﬂuenced by the ﬂow from the dispenser and stratiﬁcation of temperatures in

the glass. In order to consider these phenomena and to introduce measures that allow compari-

sons in controlled conditions, below guidelines must be followed:

Conditions:

a) Water temperature in tank: 23°C (+/-2°C).

b) It must be used a plastic cup (see picture N°1).

c) It must be used a thermocouple thermometer (e.g. type K - see picture N°2).

d) The coffee machine is tested without any change of parameters or calibrations, which may

affect the temperature of products, so the measurement of temperature must be done with

machine in default factory setting.

Procedure:

1. The temperature must be measured in the cup, immediately after dispensing. Cup has to be

placed on a non-metal surface using a thermocouple thermometer.

2. The temperature in the cup is measured by immersing the probe of the thermometer up to

touch the bottom.The probe then must be moved in a circular motion for 5/6 rotations. At the

of the rotations, stop in the center of the cup.

3. The highest temperature measured during the rotations is the value we are searching for, and

that must be reported;

4. Test measurement: from end of dispensing to the end of rotations must be completed within 12

seconds.

Limits of acceptability

The acceptance limits are divided by features and products and are the following:

Espresso Coffee Italy Q.ty 25/40 gr.

Temperature of 1st product 69°C ≤85°C

Temperature of 2nd product 72°C ≤85°C

Coffee Q.ty 70/120 gr.

Temperature of 1st product 69°C ≤85°C

Temperature of 2nd product 72°C ≤85°C

Picture 1 Picture 2

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