Philips Saeco Exprelia Series User manual
Service Manual
Revision 00 June 2010
All parts of this document are the property of Saeco International Group.
All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part
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Service
Coffee Machine
Exprelia Series
Table of contents Page
1. Introduction
1.1. Documentation required 1
1.2. Tools and equipment required 1
1.3. Material 1
1.4. Safety warnings 1
1.5 Exprelia Range 2
1.6.1. External machine parts 3
1.6.2. Internal machine parts 4
2. Technical specications
2.1. Technical specications 1
2.2. Machine parameters and performance 2
3. User instructions
3.1. Customer and programming menu 1
3.2. Machine indications 3
3.3. Operation, cleaning and maintenance 5
4. Operating logic
4.1. Water circuit 1
4.2. Frother unit valve assembly 2
4.2.1 General carafe assembly 2
4.3. Multi-way valve 4
4.4. Coffee cycle 5
4.5. Single microswitch 6
4.6 Temperature sensor 6
Table of contents Page
4.7. Coffee grinder 7
4.8. Low bean level detection, dose quantity adjustment,
coffee grinder blocked
8
4.9. Dose self-learning (SAS) 9
4.10. SBS 10
4.11. Water level detection (water tank) 11
4.12. Water level detection (drip tray) 11
4.13. Descaling request 12
4.14. Water lter 12
5. Troubleshooting
5.1. Test mode 1
5.2. Diagnostics mode 5
5.3 Error messages 7
6. Standard checks
6.1. Repair schedule 1
6.2. Service schedule 1
6.3. Final test 2
7. Disassembly
7.1. Outer elements 1
7.2. Coffee grinder 1
7.3. Grinder blades 2
7.4. Coffee grinder adjustment 3
7.5. Steam pump 4
Saeco International Group Rev. 00 /June 2010 EXPRELIA
Table of contents Page
7.6. Coffee pump 4
7.7. Turbine 4
7.8. Power card 4
7.9. Steam boiler 4
7.10 Coffee boiler 5
7.11 Gearmotor: 5
7.12. Multi-way valve 6
7.13 Frother unit valve assembly 6
7.14 Door tube coupling 6
7.15 Dispenser assembly 7
7.16 Steam pipe assembly 7
7.17 General carafe card assembly 8
7.18 Teon pipe support and carafe attachment assembly
7.19 CPU and display card 8
7.20. Fitting and removing Oetiker clamps 8
8. Notes
9. Water circuit diagram
10 Electrical diagram
Saeco International Group Rev. 00 / June 2010 EXPRELIA
EXPRELIA 01 INTRODUCTION
Saeco International Group Rev. 00 / June 2010 Page / 04
1.1 Documentation required
The following documentation is needed for repair procedures:
Instruction booklet for specic model•
Technical documentation for specic model (diagrams, exploded drawings)•
1.2 Tools and equipment required
As well as the standard equipment, the following is required:
Qty. Description Notes
1 Screwdriver Torx T 8 - T 10 - T 20
1 Pliers for Oetiker clamps
1CC -A - Vdc tester
1 Digital thermometer Scale limit > 150°C
1SSC (Saeco Service Center) Programmer
(for programming and diagnostics mode)
1.3 Material
Description Notes
Thermal paste Heating element > 200°C
Descaler Saeco descaler
Grease solvent Personal choice
Silicone grease Safe to use with food
1.4 Safety warnings
We recommend you consult the technical manual of the machine before performing any
maintenance work.
Observe all applicable standards relating to the repair of electrical appliances.
Always disconnect the power plug from the mains before beginning repair work.
Simply turning off the main machine power switch is not an adequate safety precaution.
This domestic appliance is rated as insulation class I.
On completion of the repair work, insulation and dielectric rigidity tests must be performed.
01
EXPRELIA 01 INTRODUCTION
Saeco International Group Rev. 00 / June 2010 Page / 04
1.5. Exprelia Range
Exprelia
CLASS
Exprelia
SS
Display interface X X
With satin-nished steel parts X
With ABS parts X
Milk carafe X X
Clean (automatic milk circuit washing) X X
Automatic dosing (SAS) X X
Dispensed coffee memory capacity X X
Dispensed milk memory capacity X X
Automatic shutdown
(after 60' inactivity) X X
SBS X X
Ground coffee well X X
Automatic descaling cycle X X
02
EXPRELIA 01 INTRODUCTION
Saeco International Group Rev. 00 / June 2010 Page / 04
1.6.1 External machine parts
03
Full tray oating
indicator
Drip
tray+grille
Control
panel
Water tank
Coffee bean hopper
with lid
Compartment for
pre-ground coffee
Service
hatch
SBS
Milk carafe
attachment
Milk carafe
Hot water/steam
dispensing pipe
Grinding
adjustment
Brewing unit
Dreg drawer
Drip tray
Power cable
connector and main
switch
EXPRELIA 01 INTRODUCTION
Saeco International Group Rev. 00 / June 2010 Page / 04
1.6.2 Internal machine parts
04
Turbine
Multi-way valve
Coffee boiler
Water level
capacitive sensor
Power card
Steam boiler
Water pump
Steam pump
Frother unit
valve assembly
Coffee grinder
Ground coffee
channel
Water tank
present/missing tab
Water tank connection
Saeco International Group Rev. 00 / June 2010 EXPRELIA
EXPRELIA 02 TECHNICAL SPECIFICATIONS
Saeco International Group Rev. 00 / June 2010 Page / 03
2.1. Technicalspecications
Power supply and output: 240 V~ 50 Hz 1400 W - 230 V~ 50/60 Hz 1400 W -
120 V~ 60 Hz 1500 W - 100 V~ 50/60 Hz 1300 W
Temperature monitoring: Variable resistance sensors (NTC)
transmits the value to the electronic card
Safety system: 2 manual reset or one-shot thermostats (175°C)
Coffee heat exchanger output:
Stainless steel
(230/120 V~) 1300 W – (100 V~) 1100W
for coffee, hot water and steam dispensing
Steam heat exchanger output:
Stainless steel As above
Gearmotor: 2 rotation directions; power supply 24VC
Coffee pump Ulka Type EP5/S GW approx. 13-15 bar with reciprocating
piston and thermal switch 120°C 48 W, 230V, 50 Hz, 120V,
60Hz 100V, 50/60 Hz
Steam pump Ulka MF with reciprocating piston 230V, 50 Hz, 120V, 60Hz
100V, 50/60 Hz
Overpressure valve:
(multi-way valve)
Opening at approx. 17-23 bar
Water lter: In tank
Coffee grinder: Direct current motor with at ceramic grinder blades
Automatic dosage Dose adjustment controlled by the electronic system
Power consumption: During heating phase- approx. 5.6 A
Consumption in Standby <1 W
Dimensions: W x H x D in mm: 245x360x420
Weight: 14 kg
Water tank capacity: 1.5 l.
Coffee bean hopper capacity 300 g. of coffee beans
Dreg drawer capacity 11
Heat exchanger capacity: Approx. 10 cc
Water circuit lling time: Approx. 15 sec Max. on rst lling cycle
Heating time: Approx. 45 sec.
Dispensing temperature: Approx. 84°± 4°
Grinding time: Approx. 8-10 sec.
01
EXPRELIA 02 TECHNICAL SPECIFICATIONS
Saeco International Group Rev. 00 / June 2010 Page / 03
2.2. Machine parameters and performance
AMOUNT
OF PRODUCT
Minimum
amount
(Puls.)
Default
amount
(Puls.)
Maximum
amount
(Puls.)
User
programmable
Programm. by
Production / Service
Espresso 50 130 - 170 *600 Yes No
Long coffee 70 200 - 230 *600 Yes No
Pre-ground Yes
Hot water Continues for 400 pulses
Steam for
frother Continues until the water supply has been exhausted (capacitive sensor)
* Depends on the language selected by the user
RINSE Initial rinse Final rinse
When performed When the machine is switched
on and the boiler temperature is
≤ 50°C
When the machine is switched
off electronically, manually or
automatically after 60', if at least
one coffee has been dispensed,
before switching off
No. of pulses 130 100
Stopping option Yes, by pressing any key Yes, by pressing any key
User disable option Yes No
Disabling by Production/
Service department No No
No. of pulses user
adjustment option No No
No. of pulses adjustable
by Production/Service
department
No No
Pulse range
(Min. – Max.) No No
02
Descaling cycle frequency
Hardness Water hardness Withoutwaterlter Withwaterlter
1Soft (up to 7°dH) 240 litres (480,000 pulses) 480 litres (960,000 pulses)
2Medium (7° - 14°dH) 120 litres (240,000 pulses) 240 litres (480,000 pulses)
3Hard (15° - 21°dH) 60 litres (120,000 pulses) 120 litres (240,000 pulses)
4Very hard
(over 21°dH) 30 litres (60,000 pulses) 60 litres (120,000 pulses)
The default water hardness level is 3. Each litre of water corresponds to approximately 2,000
pulses
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