Pentair INTELLIVALVE User manual

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

INTELLIVALVE™

2-WAY, 3-WAY VALVE ACTUATOR

INSTALLATION AND

USER’S GUIDE

AUTOOFFSERVICE

MODE

810 12 14 16

SET

CCW/CW

SAVE

CCW

INTELLIVALVE™Valve Actuator Installation and User’s Guide

Important Warning and Safety

Instructions ............................................................................................ iii

Overview ............................................................................................... 4

Installation ............................................................................................ 5-7

Operation ............................................................................................... 8

Mode Button Functions ................................................................. 8

Mode Button ......................................................................... 8

AUTO Mode .......................................................................... 8

OFF Mode ............................................................................ 8

Setting Home Position ................................................................... 9

SET Mode (Using RED/Yellow Arrow Buttons)............................... 9

Service Mode................................................................................. 10

Comparision to Standard valve Actuator

Toggle Switchch............................................................................. 10

Changing Home Position ............................................................... 11

Example: Example: IntelliValve Valve Actuator

on Return Valve to Split to Pool /Spa

for Spillway Effect .......................................................................... 12

3-Way Valve: Diverter Position vs

IntelliValve Actuator LED position .................................................. 13

2-Way Valve: Diverter Position

vs IntelliValve Actuator LED position.............................................. 14

3-Way Y Valve: Diverter Position

vs IntelliValve Actuator LED position.............................................. 15

Connecting Power to the IntelliValve Actuator

(EasyTouch and IntelliTouch Control Systems) ............................ 17

Troubleshooting ............................................................................. 19

P/N 522301 Rev. B 12/2015

CUSTOMER SERVICE / TECHNICAL SUPPORT

TABLE OF CONTENTS

Customer Service (8 A.M. to 7:30 P.M.)

(Eastern and Paciﬁc Times)

Phone: (800) 831-7133

Fax: (800) 284-4151

Web site

Visit www.pentairpool.com

INTELLIVALVE™Valve Actuator Installation and User’s Guide

Before installing this product, read and follow all warning notices and instructions in this

Guide. Failure to follow warnings and instructions can result in severe injury, death, or

property damage. Call (800) 831-7133 for additional free copies of these instructions.

Please refer to www.pentairpool.com for more information related to this products.

Attention Installer: This Installation and User’s Guide (“Guide”) contains important

information about the installation, operation and safe use of this underwater pool and spa

light. This Guide should be given to the owner and/or operator of this equipment.

Attention User: This manual contains important information that will help you in operating

and maintaining this product. Please retain it for future reference.

SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THE INTELLIVALVE™VALVE ACTUATOR IS NOT

INSTALLED AND USED CORRECTLY. INSTALLERS, POOL OPERATORS AND POOL OWNERS MUST

READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE INSTALLATION THE INTELLIVALVE VALVE

ACTUATOR.

This device must be installed by a licensed or certiﬁed electrician or a qualiﬁed pool

professional in accordance with the National Electrical Code (NEC), NFPA 70 or the

Canadian Electrical Code (CEC), CSA C22.1.

All applicable current local installation codes and ordinances must also be adhered

to. Improper installation will create an electrical hazard which could result in death

or serious injury to pool users, installers or others due to electrical shock, and may

also cause damage to property.

Always disconnect the power at the circuit breaker before installation and servicing.

Most states and local codes regulate the construction, installation, and operation of

public pools and spas, and the construction of residential pools and spas. It is important

to comply with these codes, many of which directly regulate the installation and use of

this product. Consult your local building and health codes for more information.

IMPORTANT NOTICE

READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL

SAVE THESE INSTRUCTIONS

iii

IMPORTANT WARNING AND SAFETY INSTRUCTIONS

INTELLIVALVE™Valve Actuator Installation and User’s Guide

IntelliValve Valve Actuator Control Pad

IntelliValve™Valve Actuator Overview

From the control pad the IntelliValve valve actuator provides easy setup and control

of your diverter valve for pool and spa combinations, fountains, and water features.

IntelliValve valve actuator supports Pentair, Compool®, Ortega®or Jandy®diverter valves

and is compatible with all 24 VAC control systems.

Features

• 24 Volt 50/60 Hz. 0.75 electronically controlled motorized valve actuator

• Easy access operator control pad for quick diverter positioning

• LEDs indicate diverter location and travel end point positions

• 46 possible set positions (approximately every 3.75 degrees) indicated by

24 diverter position LEDs.

• Retroﬁt for all pool/spa diverter valves

• Fits all industry standard compatible diverter valves for pool/spa and pool/

water feature combinations

• 20 ft. Power Cable

The IntelliValve Valve Actuator is an electronically controlled motorized valve actuator

which rotates the diverter valve to a set position for the desired proportion of water ﬂow

for various applications.

AUTOOFFSERVICE

MODE

810 12 14 16

SET

CCW/CW

SAVE

CCW

SAVE

(Save settings button)

Yellow arrow button

(Clockwise diverter rotation)

Operation Instructions

Mode button (Toggles

between AUTO, SET,

and SERVICE modes.)

0-24 Red LEDs

SERVICE mode LED

(Yellow)

SET mode LED (Blue)

Red arrow button

(Counterclockwise

diverter rotation)

Auto mode LED Green

OFF mode LED Red

INTELLIVALVE™Valve Actuator Installation and User’s Guide

Installing the IntelliValve™ Valve Actuator

INSTALLATION

To install the IntelliValve valve actuator (2 and 3-way valve assembly example shown):

Valve assembly without actuator:

• Unscrew and remove the diverter valve knob and handle. Remove the

four (4) screws from the valve assembly top cover (embossed arrows

indicate the screw locations). See Figure 1, 2 and 3.

Valve knob

Valve handle

Remove screw

Remove screw Remove screw

Remove screw

Figure 2. 3-Port Valve

Figure 3. 2-Port Valve

Remove screw

Remove screw Remove screw

Remove screw

Figure 1. Diverter Handle/Knob

The IntelliValve Valve Actuator can be installed on a 2-way, 3-way or 3-way Y valve

assembly.

Note: To connect the IntelliValve valve actuator power cable to the automation

control system, see page 17 and 18.

Note: After installing the IntelliValve actuator, proceed to “Setting Home Position”

on page 9.

INTELLIVALVE™Valve Actuator Installation and User’s Guide

Valve assembly with existing actuator:

1. Caution: Switch OFF the main system power at the circuit breakers.

2. Disconnect the valve actuator power cord from the control system.

3. Unscrew and remove the diverter valve knob and handle from the valve

actuator.

4. Remove the four (4) screws from the valve actuator assembly. Remove

the actuator from the valve. See Figure 4.

Remove

screw

Remove

screw

Remove Screws

Figure 4. Valve Assembly with Actuator

Mount the IntelliValve Valve Actuator onto the Valve:

1. Align the splines of the InitelliValve valve actuator shaft over the shaft

of the valve. Note: The keyed square spline notch (as shown below)

indicates the position of the diverter. Note: End point at 0 (OFF) is the

default position of the IntelliValve valve actuator.



Arrow on actuator

indicates end

point 0 (OFF)

IntelliValve Actuator Spline Notch

(underside view)

Spline notch

arrow location

Valve Assembly (top view) with

diverter at end point 0 OFF

Remove handle

INLET

OFF

OUTLET



Note: There is silicone on the actuator assembly and spline. While mounting

the IntelliValve, be careful not to get silicone on the bottom of the IntelliValve

assembly.

2. If the IntelliValve valve actuator does not align with the mounting holes on

the valve cover, rotate the actuator (while still attached to the valve) until the

actuator manufacturers holes line up on the valve.

Continue to next page.

INTELLIVALVE™Valve Actuator Installation and User’s Guide

Installing the IntelliValve™ Valve Actuator (Continued)

3. Mount the IntelliValve valve actuator onto the valve assembly and

secure it with the four 2¼ inch mounting screws provided. See Figure 5

and Figure 6. Note: DO NOT over tighten the mounting screws.

Figure 5. IntelliValve Valve Actuator Mounted on a 3-Port Valve assembly

CAUTION: DO NOT mount

the IntelliValve so that the

suction or return line of

the pump can be blocked.

This will cause permanent

pump damage.

Figure 6. IntelliValve Valve Actuator Mounted on a 2-Port Valve assembly

Mounting

screw (x4)

INLET



OUTLET

SPLINE

IntellliValve

Valve

Actuator



Mounting screw (x4)



INLET



POOL

RETURN

SPA RETURN

SPLINE

IntellliValve

Valve

Actuator



20 ft. power cable plug (3-pin)

Connect to automation

control system circuit board

(see page 17)

20 ft. power cable plug (3-pin)

Connect to automation

control system circuit board

(see page 17)

INTELLIVALVE™Valve Actuator Installation and User’s Guide

IntelliValve™Valve Actuator

Mode Button: Press the MODE button (press and release) to toggle between

AUTO/OFF, SET and SERVICE mode.

• AUTO Mode (Normal Operation)

• OFF Mode - Disable IntelliValve Actuator function

• SET Mode: Set travel end points of valve diverter (see page 9)

• SERVICE Mode (Manual control - Temporary Settings)

(see page 10)

AUTO Mode (Green LED): The AUTO LED indicator is lit Green when the IntelliValve

valve actuator is in normal operation.

• The actuator will move the diverter via the pool and spa automation

control system.

• Only the current diverter position LED is lit while the diverter is in motion.

• Reversing Home Position from one end point to the other can only be

done in AUTO MODE (see page 11).

OFF Mode:

• (Red LED): OFF mode can only be enabled while in AUTO or SERVICE

mode.

• Press and hold SAVE until AUTO LED turns Red.

• All other buttons are disabled during OFF mode.

• To return to ON, press and hold SAVE again until AUTO LED turns Green.

The following describes the IntelliValve Valve Actuator modes of operation.

OPERATION

Mode Button Functions

AUTO/OFF

(Red LED)

AUTO Mode OFF Mode

AUTO/OFF

(Green LED)

Position 0

(Default

diverter

position)

INTELLIVALVE™Valve Actuator Installation and User’s Guide

SET Mode (Using Red and Yellow Arrow Buttons)

The following steps describe how to change the factory default 0 and 24 position, with

“0” being home position or starting from a custom home position.

To change the diverter travel end points:

1. Press MODE button until SET Blue LED is ON.

2. Press the Red arrow or Yellow arrow button to set the desired ﬁrst end

point position of the diverter nearest to 0. This is the diverter return end

point after you set the second end point (see Step 3). Press SAVE. The

return end point Red LED will ﬂash.

3. Press the Red arrow or Yellow arrow button to set the desired second end

point position of the diverter nearest to 24. Press SAVE. The second end

point LED diverter position (Red LED) will ﬂash.

4. All the LEDs in the path of travel will ﬂash ﬁve (5) times, then the LED for

the last set end point will remain on.

5. The end points are now established and the MODE changes to Service

(Yellow LED on).

6. Press and release the MODE button and the AUTO LED (Green) turns on

and the diverter stays in or moves to the home position and the diverter

location LED will remain lit (Red). The actuator can now be checked for

proper operation. Note: Only two end point positions can be set. Setting

the two end point diverter positions allows the water ﬂow through the valve

to achieve the desired effect. See example on page 13.

Setting Home Position

Similar to a standard actuator, the IntelliValve™Valve Actuator factory default diverter end

point positions are 0 and 24 with the “Home” position at 0. This is the diverter end point at

which the diverter normally resides. Positions 0 and 24 LEDs represent the center of the

diverter and are equivalent to OFF (no water ﬂow through outlet) on a standard actuator.

For examples of IntelliValve diverter positions showing the relationship between the LEDs

and the diverter position see pages 13 to 16.

7. Changing Home Position: If the current diverter home position

which the diverter moved to is not the desired home position for the

application, simply press and release both the Red and Yellow arrow

buttons simultaneously to move the diverter home position to the

opposite end point. This is now the diverter home position. For more

information see page 11.

Set

(Blue LED)

Home position 0 LED (Default Setting)

Diverter

Position 0

(Red LED)

Red arrow button

(counterclockwise rotation)

Yellow arrow button

(clockwise rotation)

Mode button

INTELLIVALVE™Valve Actuator Installation and User’s Guide

Service Mode

Service mode can be used for pool maintenance or service purposes. In Service mode,

normal operating mode AUTO is disabled and MANUAL mode is enabled (Yellow LED

on). The diverter can be moved anywhere from position 0 to 24 while in Service Mode;

even if custom set end points were established.

Service Mode: Press MODE button until the SERVICE LED turns on (Yellow LED).

• Press the Red arrow button or Yellow arrow button to manually move the

diverter to the desired position.

• Any diverter position made using the Red arrow button or Yellow arrow

button while in SERVICE mode is temporary.

• The actuator can be placed in OFF mode while in SERVICE mode.

• The actuator will remain in SERVICE mode until manually changed to

AUTO or SET mode using the MODE button..

Exit Service Mode: To exit SERVICE mode, press the MODE button.

SERVICE MODE

(Yellow LED ON)

Service Mode (Yellow LED on)



Comparison to Standard Valve Actuator Toggle Switch (ON1 - ON2)

ON1 - ON2 Toggle Switch

The IntelliValve™Valve Actuator provides the

same functionality as the standard valve actuator

ON1 and ON2 toggle switch.

Flipping the toggle switch on a standard valve

actuator from ON1 to ON2 position is the same as

reversing the “HOME” position on the IntelliValve

actuator from Position 0 to Position 24.

(Standard valve actuator)

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