Parker PDHX-E Series User manual

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PDHX-E Series Drive

User Guide

(PDHX15-E, PDHX15E-D)

For engineering For engineering

assistance in Europe: assistance in the U.S.:

Parker Hannifin plc Parker Hannifin Corporation

Electromechanical Division - Digiplan Compumotor Division

21 Balena Close 5500 Business Park Drive, Suite D

Poole, Dorset Rohnert Park, CA 94928

England, BH17 7DX USA

Direct Lines for Technical Support Telephone: (800) 358-9070

Tel: 01202-699000 Fax: 01202-695750 Fax: (707) 584-3793

E-mail: [email protected] FaxBack System: (800) 936-6939

BBS: (707) 584-4059

E-mail: [email protected]

Part No: 1600.209.01 September, 1996

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IMPORTANT INFORMATION FOR USERS

Installation and Operation of Digiplan Equipment

It is important that Digiplan motion control equipment is installed and operated in such a way that all applicable

safety requirements are met. It is your responsibility as an installer to ensure that you identify the relevant

safety standards and comply with them; failure to do so may result in damage to equipment and personal injury.

In particular, you should study the contents of this user guide carefully before installing or operating the

equipment.

The installation, set-up, test and maintenance procedures given in this User Guide should only be carried out by

competent personnel trained in the installation of electronic equipment. Such personnel should be aware of the

potential electrical and mechanical hazards associated with mains-powered motion control equipment - please

see the safety warning below. The individual or group having overall responsibility for this equipment must

ensure that operators are adequately trained.

Under no circumstances will the suppliers of the equipment be liable for any incidental, consequential or special

damages of any kind whatsoever, including but not limited to lost profits arising from or in any way connected

with the use of the equipment or this user guide.

SAFETY WARNING

High-performance motion control equipment is capable of producing rapid movement and very high forces.

Unexpected motion may occur especially during the development of controller programs.

KEEP WELL CLEAR

of any machinery driven by stepper or servo motors. Never touch it while it is in operation.

This product is sold as a motion control component to be installed in a complete system using good engineering

practice. Care must be taken to ensure that the product is installed and used in a safe manner according to

local safety laws and regulations. In particular, the product must be enclosed such that no part is accessible

while power may be applied.

EMC INFORMATION

EMC Information is presented in boxed paragraphs (such as this one). Digiplan cannot guarantee compliance

unless guidelines are strictly followed.

The information in this user guide, including any apparatus, methods, techniques, and concepts described

herein, are the proprietary property of Parker Digiplan or its licensors, and may not be copied, disclosed, or used

for any purpose not expressly authorised by the owner thereof.

Since Digiplan constantly strives to improve all of its products, we reserve the right to modify equipment and

user guides without prior notice. No part of this user guide may be reproduced in any form without the prior

consent of Digiplan.

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The following Warning label is fitted to the drive:

WARNING

High voltages remain

after power removed.

Do not remove cover.

No user-serviceable

parts inside.

Symbols used on the PDHX-E Series of drives have the following meanings:

Refer to the

accompanying documentation

Risk of electric shock

Hot surface

Protective conductor terminal

Alternating current

Frame or chassis terminal

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Product Type: PDHX15E, PDHX15E-D

The above product is in compliance with the requirements of directives

•89/336/EEC Electromagnetic Compatibility Directive

as amended by Directive 92/31/EEC

The product is intended for use in the Commercial, Light Industrial and Industrial

Environments as defined in the relevant EMC standards.

This product is compliant with the Low Voltage Directive.

•73/23/EEC Low Voltage Directive

•93/68/EEC CE Marking Directive

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Table of Contents

Section 1. INTRODUCTION.....................................................................................1

Section 2. GETTING STARTED..............................................................................3

Section 3. INSTALLATION .....................................................................................9

Section 4. HARDWARE REFERENCE...................................................................31

Section 5. BASIC MOTION CONTROL CONCEPTS ..............................................33

Section 6. COMMUNICATING WITH THE POSITIONER........................................43

Section 7. PROGRAMMING ....................................................................................61

Section 8. MAINTENANCE & TROUBLESHOOTING............................................85

INDEX........................................................................................................................91

Associated Documentation

This User Guide forms part of the documentation required to use the PDHX-E Series of

stepper drives, it should be read in conjunction with the X150/X150E Software Reference

User Guide (Part Number 1600.221.01) which provides details of individual commands.

User Guide Change Summary

When a user guide is updated, the new or changed text is differentiated with a change bar in

the outside margin (this paragraph is an example). If an entire section is changed, the

change bar is located on the outside margin of the section title.

This is the first issue of the PDHX-E Series Drive User Guide.

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SECTION 1. INTRODUCTION 1

Section 1. INTRODUCTION

Product Description

The PDHX15E is a single-axis packaged ministep drive incorporating an X150E position

controller. The PDHX15E-D is also available with a built-in regenerative dump circuit. The

drive is a chopper-regulated MOSFET design offering high performance in low and medium

power applications. The recirculating chopper regulator improves operating efficiency,

minimizes power consumption and reduces motor and drive heating. The drive is powered

Direct On-Line (DOL) from nominal mains supplies of 110V to 240V AC. An internal switch

mode power supply is used, incorporating power factor correction to minimise distortion of the

AC supply.

The PD-E series of drives have 4 selectable resolutions between 400 steps/rev and

4000 steps/rev, set using the front panel switches.They are suitable for use with EMC

compatible hybrid and permanent magnet stepping motors having 4, 6, or 8 leads.

Motor short-circuit protection is assured across and between phases and between any phase

and earth. If a wiring fault occurs the drive fault LED will be lit up - see

Maintenance and

Troubleshooting

The drives can be used as stand alone units with separate control inputs and motor

connection/power inputs. The built-in controller performs position control and indexing

functions using an industry-standard RS232C interface, with RS485 communication as an

option. The programming language is based on Digiplan’s X-code and the positioner is

capable of storing and executing complex motion programs from its non-volatile memory.

The drive and integral power supply are contained in one compact enclosure, cooled by

natural convection. Wall or panel vertical mounting is recommended to allow access to the

front panel connectors and controls.

EMC Directive compliance has been achieved through careful product design and does

involve the use of braided screen cables for the motor feed and controller inputs. However,

to maintain convenient interfacing no special cable screening requirements are necessary for

the user I/O connector, which may use standard equipment wire.

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2 PDHX-E SERIES DRIVE USER GUIDE

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Section 2. GETTING STARTED

What You Should Have

Upon receipt, you should inspect your PDHX-E Series Drive system for obvious damage to

its container. Report any damage as soon as possible. The items listed in Table 2-1 should

be present and in good condition. To verify that you have the proper drive model, check the

model number listed on the drive serial plate.

Ship Kit Table Part Description Part Number

PDHX-E Drive See drive identification below

PDHX-E User Guide 1600.209.XX

Drive connectors and ferrite

absorber kit PDHXE/FITKIT

Table 2-1. PDHX-E Drive Ship Kit

Identification

Drive Identification

A typical part number may be given as:

E = EMC compliant

Power dump option

15 = 5A drive

PDHX = drive with X150E controller

PDHX15E-D

Figure 2-1. Drive Identification

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