Parker Compax3S User manual

Single axis devices

Electromechanical Automation

We reserve the right to make technical changes. 20.04.1614:42 192-120102N23 2016-04

The data correspond to the current status at the time of printing.

Compax3S quick reference guide

Single axis devices

192-121102 N23

2016-04

Release as from R09-63

C3Manager-Compax3S

Notes on the Documents Supplied

Single axis devices

192-120102N23 2016-04

____________________________

Windows NT®, Windows 2000™, Windows XP™, Windows Vista, Windows 7 are trademarks of

Microsoft Corporation.

EtherCAT® is a registered trademark and a patented technology of Beckhoff Automation GmbH,

Germany.

CoDeSys® is a registered trademark of 3S-Smart Software Solutions GmbH.

PROFINET is a registered trademark of Profibus and PROFINET International.

Ethernet/IP is a trademark of Open DeviceNet Vendor Association.

Non-warranty clause

Production site:

We checked the contents ofthis publication for compliance with the associated

hard and software. We can, however, not exclude discrepancies and do therefore

not accept anyliability for the exact compliance. The information in this publication

is regularly checked, necessary corrections will be part of the subsequent

publications.

German Master created.

Parker Hannifin Manufacturing Germany GmbH & Co. KG

Electromechanical & Drives Division [EME]

Robert-Bosch-Strasse 22

77656 Offenburg (Germany)

Tel.: + 49 (0781) 509-0

Fax: + 49 (0781) 509-98176

Internet: http://www.parker.com/eme

E-mail: mailto:EM-Motion@parker.com

Parker Hannifin GmbH - registered office: Bielefeld HRB 35489

Management Board: Ellen Raahede Secher, Dr.-Ing. Hans-Jürgen Haas, Günter Schrank, Kees Veraart - Chairman of the board:

Hansgeorg Greuner

Italy:

Parker Hannifin Manufacturing Srl

Electromechanical & Drives Division [EME]

Via C.Gounod, 1

20092 Cinisello Balsamo (Milano), Italy

Tel.: + 39 (0)2 361081

Fax: + 39 (0)2 36108400

Internet: http://www.parker.com/eme

E-mail: mailto:parker.italy@parker.com

Location USA:

Parker Hannifin Corporation • Electromechanical Automation

5500 Business Park Drive • Rohnert Park, CA94928

Phone #: (800) 358-9068 • FAX #: (707) 584-3715

E-mail: CMR_help@parker.com mailto:emn_s[email protected]om •Internet:

www.parker.com/emn http://www.parker.com/emn

Unser Produkt im Internet: http://www.parker.com/eme/c3

Downloads http://solutions.parker.com/c3_support

Parker EME

C3 ServoManager

192-120102N23 2016-04

This short reference guide does contain only the basic information; for more

detailed information please refer to the Help-files of the individual Compax3

device types.

Compax3 - Download page:

http://solutions.parker.com/c3_Support

Here you find the Compax3 ServoManager, Firmware, Field Bus Files, Targets and

Application examples.

After the installation of the ServoManager you can copy the desired Online help

system with the "C3 ServoManager Help Installer" (you can select the C3 device

type as well as the desired language) to your PC. The help system can be called

up directly from the ServoManager. You will find the complete description of the

selected device type in these online help files.

Please note that the help files are associated with defined device and software

versions.

Status of the Manuals:

Help and PDFs are updated simultaneously. In case of doubt the HTML help

shows the actual state in comparison to PDF edition.

For additional HTLM help please refer to our website.

1.1 C3 ServoManager

PC requirements Minimum requirements:

Operating system:

MS Windows XP SP3 / MS Vista (32 Bit) / Windows 7 (32 Bit / 64 Bit)

Browser:

MS Internet Explorer 8.x or higher

Processor:

Intel / AMD Multi core processor >=2GHz

User :

>= 1024MB

Hard disk:

>= 20GB available memory

Monitor:

Resolution 1024x768 or higher

Graphics card:

on onboard graphics (for performance reasons)

Interface:

USB 2.0

Note:

For the installation of the software you need administrator authorization on the

target computer.

Your PC is connected with Compax3 via a RS232 cable (SSK1).

Start the Compax3 ServoManager and make the setting for the selected interface

in the "Options Communication settings RS232/RS485..." menu.

In the menu tree under device selection you can read the device type of the

connected device (Online Device Identification) or select a device type (Device

Selection Wizard).

Then you can double click on "Configuration" to start the configuration wizard. The

wizard will lead you through all input windows of the configuration.

1. Notes on the Documents Supplied

Compax 3 - short

reference guide

Online help system

Connection

between PC and

Compax3

Device Selection

Configuration

Notes on the Documents Supplied

Single axis devices

192-120102N23 2016-04

Inhalt

1. Notes on the Documents Supplied ........................................................3

1.1 C3 ServoManager..................................................................................... 3

2. Introduction .............................................................................................5

2.1 Device assignment .................................................................................. 5

2.2 Scope of delivery..................................................................................... 5

2.3 Type specification plate .......................................................................... 6

2.4 Packaging, transport, storage ................................................................ 7

2.5 Safety instructions................................................................................... 8

2.5.1. General hazards................................................................................................. 8

2.5.2. Working safely / qualification........................................................................... 8

2.5.3. Special dangers ................................................................................................. 8

2.6 Warranty conditions ................................................................................ 9

2.7 Conditions of utilization.......................................................................... 9

2.7.1. Conditions of utilization for CE-conform operation....................................... 9

2.7.2. Conditions of utilization for UL certification Compax3S............................. 11

2.7.3. Current on the mains PE (leakage current)................................................... 12

2.7.4. Supply networks.............................................................................................. 12

2.8 EC declaration of conformity................................................................ 13

3. Compax3 device description................................................................14

3.1 State of delivery..................................................................................... 14

3.2 Meaning of the status LEDs - Compax3 axis controller ..................... 14

3.3 Mounting and dimensions..................................................................... 15

3.3.1. Mounting and dimensions Compax3S0xxV2................................................ 15

3.3.2. Mounting and dimensions Compax3S100V2 and S0xxV4........................... 16

3.3.3. Mounting and dimensions Compax3S150V2 and S150V4........................... 17

3.3.4. Mounting and dimensions Compax3S300V4................................................ 18

4. Technical Data.......................................................................................19

Parker EME

Device assignment

192-120102N23 2016-04

In this chapter you can read about:

Device assignment............................................................................................................5

Scope of delivery...............................................................................................................5

Type specification plate.....................................................................................................6

Packaging, transport, storage............................................................................................7

Safety instructions.............................................................................................................8

Warranty conditions...........................................................................................................9

Conditions of utilization......................................................................................................9

EC declaration of conformity............................................................................................13

2.1 Device assignment

This manual is valid for the following devices:

Compax3S025V2 + supplement

Compax3S063V2 + supplement

Compax3S100V2 + supplement

Compax3S150V2 + supplement

Compax3S015V4 + supplement

Compax3S038V4 + supplement

Compax3S075V4 + supplement

Compax3S150V4 + supplement

Compax3S300V4 + supplement

2.2 Scope of delivery

Device accessories for Compax3S

Cable clamps in different sizes for large area shielding of the motor cable, the

screw for the cable clamp as well as

the mating plug connectors for the Compax3S plug connectors X1, X2, X3, and

a toroidal core ferrite for one cable of the motor holding brake

Lacing cord

2. Introduction

Introduction

Single axis devices

192-120102N23 2016-04

2.3 Type specification plate

The present device type is defined by the type specification plate (on the housing):

Explanation:

1Type designation:

The complete order designation of the device (2, 5, 6, 9, 8).

C3: Abbreviation for Compax3

S025: Single axis device, nominal device current in 100mA (025=2.5A)

M050: Multi-axis device, nominal device current in 100mA (050=5A)

H050: High power device, nominal device current in 1A (050=50A)

D6: Designation nominal supply

V2: Mains supply voltage (2=230VAC/240VAC, 4=400VAC/480VAC)

3Unique number of the particular device

Nominal supply voltage

Power Input: Input supply data

Power Output: Output data

Designation of the feedback system

F10: Resolver

F11: SinCos© / Single- or Multiturn

F12:

Feedback module for direct drives

Device interface

I10: Analog, step/direction and encoder input

I11 / I12: Digital Inputs / Outputs and RS232 / RS485

I20: Profibus DP / I21: CANopen / I22: DeviceNet /

I30: Ethernet Powerlink / I31: EtherCAT / I32: Profinet

C20:

integrated controller C3 powerPLmC, Linux & Web server

Date of factory test

8Options

Mxx: I/O extension, HEDA

Sx: optional safety technology on C3M

Technology function

T10: Servo controller

T11: Positioning

T20: Pressure / Volume flow rate

T30: Motion control in accordance with IEC61131-3

T40: Electronic cam

CE compliance

Certified safety technology (corresponding to the logo displayed)

UL certified (corresponding to the logo displayed)

Compax3 - Type

specification plate

(example):

Parker EME

Packaging, transport, storage

192-120102N23 2016-04

2.4 Packaging, transport, storage

Packaging material and transport

Caution!

The packaging material is inflammable, if it is disposed of improperly by burning,

lethal fumes may develop.

The packaging material must be kept and reused in the case of a return shipment.

Improper or faulty packaging may lead to transport damages.

Make sure to transport the drive always in a safe manner and with the aid of

suitable lifting equipment (Weight (see on page 18)). Do never use the electric

connections for lifting. Before the transport, a clean, level surface should be

prepared to place the device on. The electric connections may not be damaged

when placing the device.

First device checkup

Check the device for signs of transport damages.

Please verify, if the indications on the Type identification plate (see on page 6)

correspond to your requirements.

Check if the consignment is complete.

Disposal This product contains materials that fall under the special disposal regulation from

2010, which corresponds to the EC directory 2008/98/EC for dangerous disposal

material. We recommend to dispose of the respective materials in accordance with

the respectively valid environmental laws. The following table states the materials

suitable for recycling and the materials which have to be disposed of separately.

Material

suitable for

recycling

Disposal

Metal yes no

Plastic materials yes no

Circuit boards no yes

Please dispose of the circuit boards according to one of the following methods:

Burning at high temperatures (at least 1200°C) in an incineration plant licensed in

accordance with part A or B of the environmental protection act.

Disposal via a technical waste dump which is allowed to take on electrolytic

aluminum condensers. Do under no circumstances dump the circuit boards at a

place near a normal waste dump.

Storage If you do not wish to mount and install the device immediately, make sure to store it

in a dry and clean environment. Make sure that the device is not stored near strong

heat sources and that no metal chippings can get into the device.

Please note in the

event of storage >1

year: Forming the capacitors

Forming the capacitors only required with 400 VAC axis controllers and

mains module PSUP

If the device was stored longer than one year, the intermediate capacitors must be

re-formed!

Forming sequence:

Remove all electric connections

Supply the device with 230VAC single phase for 30 minutes

via the L1 and L2 terminals on the device or

with multi axis devices via L1 and L2 on the mains module PSUP.

Introduction

Single axis devices

192-120102N23 2016-04

2.5 Safety instructions

2.5.1. General hazards

General Hazards on Non-Compliance with the Safety Instructions

The device described in this manual is designed in accordance with the latest

technology and is safe in operation. Nevertheless, the device can entail certain

hazards if used improperly or for purposes other than those explicitly intended.

Electronic, moving and rotating components can

cause danger for life and limb of the operator and

material damage

Designated use

The device is designed for operation in electric power drive systems (VDE0160).

Motion sequences can be automated with this device. Several motion sequences

can be can combined by interconnecting several of these devices. Mutual

interlocking functions must be incorporated for this purpose.

2.5.2. Working safely / qualification

This device may be operated only by qualified personnel.

Qualified personnel in the sense of these operating instructions consists of:

Persons who, by virtue to their training, experience and instruction, and their

knowledge of pertinent norms, specifications, accident prevention regulations and

operational relationships, have been authorized by the officer responsible for the

safety of the system to perform the required task and in the process are capable

of recognizing potential hazards and avoiding them (definition of technical

personnel according to VDE105 or IEC364),

who have a knowledge of first-aid techniques and the local emergency rescue

services,

who have read and will observe the safety instructions,

who have read and observe the manual or help (or the sections pertinent to the

work to be carried out).

This applies to all work relating to setting up, commissioning, configuring,

programming, modifying the conditions of utilization and operating modes, and to

maintenance work.

This manual and the help information must be available close to the device during

the performance of all tasks.

2.5.3. Special dangers

Danger!

Due to movable machine parts and high voltages, the device can pose a lethal

danger. Danger of electric shock in the case of non-respect of the following

instructions. The device corresponds to DIN EN 61800-3, i.e. it is subject to

limited sale. The device can emit disturbances in certain local environments. In

this case, the user is liable to take suitable measures.

Check that all live terminals are secured against contact. Perilous voltage levels

of up to 850V occur.

Do not bypass power direct current.

Caution - Risk of Electric Shock!

Always switch off devices before wiring them!

Dangerous voltages are still present until 15 min. after switching off the power

supply.

The device must be permanently grounded due to high earth leakage currents.

The drive motor must be grounded with a suitable protective lead.

The devices are equipped with high voltage DC condensers. Before removing the

protective cover, the discharging time must be awaited. After switching off the

supply voltage, it may take up to 15 minutes (with additional capacity modules it

may take up to 30 minutes) to discharge the capacitors.

Danger of electric shock in case of non respect.

Parker EME

Warranty conditions

192-120102N23 2016-04

Before you can work on the device, the supply voltage must be switched off at the

L1, L2 and L3 clamps. Wait at least 15 minutes so that the power direct current

may sink to a secure value (<50V). Check with the aid of a voltmeter, if the

voltage at the DC+ and DC- clamps has fallen to a value below 50V.

Danger of electric shock in case of non respect.

Do never perform resistance tests with elevated voltages (over 690V) on the

wiring without separating the circuit to be tested from the drive.

Please exchange devices only in currentless state and, in an axis system, only in

a defined original state.

If the axis controller is replaced, it is absolutely necessary to transfer the

configuration determining the correct operation of the drive to the device, before

the device is put into operation. Depending on the operation mode, a machine

zero run will be necessary.

The device contains electrostatically sensitive components. Please heed the

electrostatic protection measures while working at/with the device as well as

during installation and maintenance.

2.6 Warranty conditions

The device must not be opened.

Do not make any modifications to the device, except for those described in the

manual.

Make connections to the inputs, outputs and interfaces only in the manner

described in the manual.

Fix the devices according to the mounting instructions. (see on page 15)

We cannot provide any guarantee for other mounting methods.

Note on exchange of options

Device options must be exchanged in the factory to ensure hardware and software

compatibility.

When installing the device, make sure the heat dissipators of the device receive

sufficient air and respect the recommended mounting distances of the devices

with integrated ventilator fans in order to ensure free circulation of the cooling air.

Make sure that the mounting plate is not exposed to external temperature

influences.

2.7 Conditions of utilization

2.7.1. Conditions of utilization for CE-conform operation

-Industry and trade -

The EC guidelines for electromagnetic compatibility 2014/30/EU and for electrical

operating devices for utilization within certain voltage limits 2014/35/EU are fulfilled

when the following boundary conditions are observed:

Operation of devices only in the state in which they are delivered.

In order to ensure contact protection, all mating plugs must be present on the

device connections even if they are not wired.

Please respect the specifications of the manual resp. of the help function,

especially the technical characteristics (mains connection, circuit breakers, output

data, ambient conditions,...).

2.7.1.1 Conditions of utilization mains filter

Mains filter:

A mains filter is required in the mains input line if the motor cable exceeds a

certain length. Filtering can be provided centrally at the system mains input or

separately for each device.

Use of the devices in a commercial and residential area (limit value class in

accordance with EN 61800-3)

The following mains filters are available for independent utilization:

Introduction

Single axis devices

192-120102N23 2016-04

Device:

Compax3S

Limit value

class

Motor cable length

Mains filter

Order No.:

S0xxV2

< 10 m

without

> 10 m, < 100 m

NFI01/01

S1xxV2,

S0xxV4, S150V4

< 10 m

without

> 10 m, < 100 m

NFI01/02

S300V4

C3*

< 7.5 m

without

C2, C3

< 100 m

NFI01/03

*only at standard frequency of the power amplifier (8 kHz).

Connection length: Connection between mains filter and device:

unshielded: <0.5 m

shielded

< 5 (fully shielded on ground - e.g. ground of control cabinet)

2.7.1.2 Conditions of utilization for cables / motor filter

Motor and Feedback

cable:

Operation of the devices only with motor and feedback cables whose plugs

contain a special full surface area screening.

< 100 m (the cable should not be rolled up!)

A motor output filter is required for motor cables >20 m:

MDR01/04 (max. 6.3 A nominal motor current)

MDR01/01 (max. 16 A nominal motor current)

MDR01/02 (max. 30 A nominal motor current)

Shielding connection of

the motor cable

The cable must be fully-screened and connected to the device housing. Use the

cable clamps/shield connecting terminals furnished with the device.

The shield of the cable must also be connected with the motor housing. The fixing

(via plug or screw in the terminal box) depends on the motor type.

< 100 m

Corresponding to the specifications of the terminal clamp with a temperature range

of up to 60°C.

Cable installation:



Signal lines and power lines should be installed as far apart as possible.

Signal lines should never pass close to excessive sources of interference

(motors, transformers, contactors etc.).



Do not place mains filter output cable parallel to the load cable.

2.7.1.3 Additional conditions of utilization

Motors:

Operation with standard motors.

Control:

Use only with aligned controller (to avoid control loop oscillation).

Grounding:

Connect the filter housing and the device to the cabinet frame, making sure that

the contact area is adequate and that the connection has low resistance and low

inductance.

Never mount the filter housing and the device on paint-coated surfaces!

For CE and UL conform operation of the Compax3S300V4, a mains filter is

compulsory:

400 VAC / 0.740 mH certified in accordance with EN 61558-1 bzw. 61558-2-2

We offer the mains filter as an accessory: LIR01/01

Accessories:

Make sure to use only the accessories recommended by Parker.

Connect all cable shields at both ends, ensuring large contact areas!

This is restricted operation category product according to EN 61800-3. This product

can cause high-frequency disturbance in domestic areas. Users are asked to take

suitable action if this proves to be the case.

Compax3S motor

cable

Feedback cable

Compax3S

Cable

Compax3S300V4

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