Parker 890 Series Instruction manual

890 QuickStart Manual

890SD (Standalone) Drives

Frames G, H & J

HA471391U000 Issue 6

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The full Product Manual is available on line at www.parker.com/ssd

ENGINEERING YOUR SUCCESS.

890

Quickstart

Manual

890SD (Standalone) Drive

Frames G, H&J

HA471391U001 Issue 6



All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any

form or by any means to persons not employed by a Parker Hannifin Manufacturing Ltd., without written

permission from Parker Hannifin Manufacturing Ltd. Although every effort has been taken to ensure the

accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.

Parker Hannifin Manufacturing Ltd., cannot accept responsibility for damage, injury, or expenses resulting

therefrom.

Page 2

Page 3

C o n t e n t s

Page

Safe

ty..........................................................................................................................................................................4

Hazards to Personnel 4

Application Risk 4

•Risk Assessment 5

•Accessibility 5

•Protective Insulation 5

•RCDs 5

Introduction

...............................................................................................................................................................6

About this QuickStart 6

Overview

.....................................................................................................................................................................7

Installation

..................................................................................................................................................................8

Mounting Dimensions 9

Air Flow 10

Environmental Conditions 11

AC Line Choke 11

Main Cooling Fan and Supply Requirements 11

890SD Power Connections

..................................................................................................................................12

890SD Control Connections

................................................................................................................................13

890SD Feedback Connections

............................................................................................................................14

Drive Start

-up..........................................................................................................................................................15

Before Applying Power : 15

Drive Set

-up.............................................................................................................................................................16

Motor Data 16

Quick Setup Parameters 16

Autotune 17

Running in Local 18

Running in Remote 18

Appendix A: Using the 6901 Keypad

.................................................................................................................19

The Menu Structure 20

Appendix B: Analog and Digital I/O

...................................................................................................................21

890SD Control Terminals 22

Appendix C: Electrical Ratings

...........................................................................................................................23

•Notes for Electrical Ratings Tables 23

•Electrical Ratings: 890SD Frame G, 400V 24

•Electrical Ratings: 890SD Frame H, 400V 25

•Electrical Ratings: 890SD Frame J, 400V 26

Appendix D: Compliance

....................................................................................................................................27

EMC Emissions 27

EMC Connections 27

Planning Cable Runs 28

Page 4

Safety

IMPORTANT Please read this information BEFORE installing the equipment.

Hazards to Personnel

WARNING!

This equipment can endanger life through rotating machinery and high voltages. Failure

to observe the following will constitute an ELECTRICAL SHOCK HAZARD.

Metal parts may reach a temperature of 70 degrees Centrigrade in operation.

Before working on the equipment, ensure isolation of the mains supply from terminals

L1, L2 and L3. The equipment contains high value capacitors which discharge slowly after

removal of the mains supply. Wait for at least 5 minutes for the dc link terminals (DC+ and

DC-) to discharge to safe voltage levels (<50V). Measure the DC+ and DC- terminal

voltage with a meter to confirm that the voltage is less than 50V.

Do not apply external voltage sources (mains suppy or otherwise) to any of the braking

terminals (DC+, DBR).

Application Risk

The specifications, processes and circuitry described herein are for guidance only

and may need to be adapted to the user's specific application.

Parker Hannifin Manufacturing Limited does not guarantee the suitability of the

equipment described in the Manual for individual applications.

This manual is for anyone

installing and operating this

unit.

You must be technically

competent to install and

operate this unit.

Before working on the unit,

isolate the mains supply

from terminals L1, L2 and L3

and wait 3 minutes.

Disconnect the unit from

circuits when doing high

voltage resistance checks.

The unit must be

permanently earthed due

to the high earth leakage

current.

The drive motor must be

connected to an appropriate

safety earth.

Electrostatic discharge

sensitive parts : observe

static control precautions.

Copy existing 890

parameters to any

replacement 890 unit

Page 5

Risk Assessment

Under fault conditions, power loss or other operating conditions not intended, the

equipment may not operate as specified. In particular:

•The motor speed may not be controlled

•The direction of rotation of the motor may not be controlled

•The motor may be energised

Accessibility

All live power terminals are IP20 rated only, since the equipment is intended to be

installed within a normally-closed cubicle or enclosure, which itself requires a tool to

open.

Protective Insulation

•All control and signal terminals are SELV, i.e. protected by double insulation.

Ensure all wiring is rated for the highest system voltage.

NOTE Thermal sensors contained within the motor must be single/basic insulated.

•All exposed metalwork in the Drive is protected by basic insulation and bonding to

a safety earth.

RCDs

Not recommended for use with this product. Where their use is mandatory, use only

Type B RCDs (EN61009).

Caution

This is a product of the restricted sales distribution class according to IEC 61800-3. It

is designated as “professional equipment” as defined in EN61000-3-2. Permission of

the supply authority shall be obtained before connection to the low voltage supply.

Page 6

Introduction

The 890SD Standalone Drive is designed for speed control of standard ac 3-phase motors.

•Control it remotely using configurable analogue and digital inputs and outputs.

•Control it locally using the 6901 Keypad.

•Use the Design System Explorer Configuration Tool (DSE 890) to give access to parameters,

diagnostic messages, trip settings and application programming.

•Fit Options to the unit to give serial communications and closed loop speed control.

IMPORTANT: Motors used must be suitable for Inverter duty.

About this QuickStart

This QuickStart will:

•Familiarise you with the terminals and operation of the unit.

•Provide *basic installation details and a quick set-up procedure.

•Show you how to Autotune the drive and start the motor.

* Because the 890 is a system product and we have no knowledge of your application, we detail

the quickest way to power-up the drive using a simple earthing scheme with minimal control

wiring. Refer to the full Engineering Reference Manual for items not covered in this QuickStart.

Provided with every 890 unit is a :

Quickstart

6901 Keypad

Customer-ordered Options

This QuickStart assumes that:

•You are a qualified technician with experience of installing this type of equipment.

•You are familiar with the relevant standards and Local Electric Codes (which take precedence).

•You have read and understood the Safety information provided at the front of this QuickStart.

•You realise that this guide contains only basic information and that you may need to refer to the

Engineering Reference Guide to complete your installation.

Page 7

Overview

Control Terminals

Diagnostic LEDS

Option Cards

Operator Station Connector (P3)

Power Board

WARNING

Risk of electric shock. More than one live circuit. Disconnect all supplies

before servicing. See diagram. Capacitive stored energy.Do not remove

cover until 4 minutes after s upply is disc onnected.

AVERTISSEMENT

Cet equipment renferme plusieurs circuits sous tension. Coupert outes

les alimentationsavant de l'ouvrir. Voir le schema. Des tensions dangereuses

subsistent auxbornes des condensateurs pendant 4 minutes apres coupure

de l'alimentation.

115V AC / 230V AC

Fan Supply

Warning

Labels

Power Input

Connection (L1)

Power Input

Connection (L2)

MMI & Local/Remote

Keypad

Power Input

Connection (L3)

Buss Connection Negative (-) DC

Buss Connection

Power Output

Connection (M3/U)

Power Output

Connection (M2/V)

Power Output

Connection (M1/W)

Main Fan Housing

PE/Ground Connection

Lifting eyes (*See Note 1)

PE/Ground

Connection

Lifting eyes (*See Note 1)

PE/Ground

Connection

Lifting eyes (*See Note 1)

Must be left turned in this direction

PE/Ground Connection

Lifting eyes (*See Note 1)

Must be left turned in this direction

Motor Thermistor

PROG

JOG

DC 4Q 15A

OK SEQ REF

(ground) connections using M10 bolts and washers supplied.

Under no circumstances should lifting eyes be used to make

the PE / grounding connection.

PE / Grounding Connections

Lifting eyes must be replaced with supply and motor earth

Plan view REPLACE WITH

* Note 1:

Positive (+) DC

Brake Resistor

Connections

BOTTOM WITH COVER REMOVED

Brake Unit

DBR Brake Resistor

Connection

Page 8

24V

PE1

PE2

WARNING

AVERTISSEMENT

PRO G

JOG

DC 4Q 1 5A

OK SEQ REF

DC+

DBR

M3/U

M2/V

M1/W

DC-

Installation

A simplified installation is shown below. This installation is not EMC compliant. For European

installations and countries with EMC legislation refer to the 890 Engineering Reference Manual,

Appendix C.

KEY

Back-plate

Cubicle

Control Wiring terminals

Supply Protective Earth/Ground

Motor (M1, M2, M3)

∅

Power Supply Cable (L1, L2, L3)

Vent Kit with (optional) Drive Brake Unit

Fuse or Circuit Breaker

AC Line Choke

Auxiliary Supply

External Fan (Frame J)

* Permanent Earthing

Each unit must be permanently earthed

according to EN 50178. For permanent

earthing, EN 50178 states that:

A cross-section conductor of at least

10mm² is required. This can be achieved

either by using a single conductor (PE)

or by laying a second conductor though

separate terminals (PE2 where provided)

and electrically in parallel.

Conductors must be sized in

accordance with Local Wiring

Regulations which always take

precedence.

As a guide, refer to the Input Current for

the drive given in the Electrical Ratings

tables.

Page 9

Mounting Dimensions

The units must be installed in a cubicle. The drive must be securely mounted using all 10 off M8

mounting hole positions. Refer to Chapter 4: Installation Drawings in the Engineering Reference

manual for more information.

Models

Maximum Weight

kg/lbs A B C D E F G H

Frame G

32.5/72 102

(4.0)

125

(4.9)

251

(9.9)

(2.2)

575

(22.6)

340

(13.4)

300

(11.8)

420

(16.5)

Frame H

41/90.4 102

(4.0)

240

(9.4)

378

(14.9)

(2.0)

575

(22.6)

340

(13.4)

300

(11.8)

535

(21.1)

Frame J 41/90.4 102

(4.0)

340

(13.4)

470

(18.5)

(2.2)

575

(22.6)

340

(13.4)

300

(11.8)

640

(25.2)

All dimensions are in millimetres (inches)

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