Panduit CT-1003 Instruction Manual

Page: 1 of 2

CONTROLLED CYCLE FERR LE CRIMPING TOOLS

OPERATION, INSPECTION and MAINTENANCE INSTR CTIONS

1. With the handles in

the open position,

insert the ferrule

into the opening at

the top of the tool.

Make sure that the

ferrule insulation or

flared end is up

(see Figure 2). Do

not allow insulation

to be inserted into

crimp die. Close

handles until dies

just slightly crimp

ferrule.

2. Insert the stripped wire into the ferrule until the wire

stops. Refer to product packaging for wire strip length.

3. Crimp the ferrule by closing the handles until the

controlled cycle mechanism releases. pon release,

the handles will open automatically and the crimped

ferrule can be removed.

1. With the handles in

the open position,

insert the ferrule

into the crimp

pocket. Make sure

that the ferrule is

inserted fully into

the crimp die (see

Figure 4).

2. Insert the stripped

wire into the ferrule

until the wire stops.

Refer to product

packaging for wire

strip length.

3. Crimp the ferrule by closing the handles until the

controlled cycle mechanism releases. pon release,

the handles will open automatically and the crimped

ferrule can be removed.

NOTE: Crimp entire uninsulated ferrule length. This may

require additional crimps.

CT-1002, CT-1003 and CT-1004 TOOLS

CT-1005 and CT-1006 TOOLS

Cushioned handle grips

CRIMP POCKET for Insulated

and Non-Insulated Ferrules. Part

usage dependent on wire range.

Refer to product packaging for

proper wire combination.

Controlled cycle mechanism

prevents tool from opening

before crimp cycle is complete.

Manual release lever, push

forward in the event that

controlled cycle mechanism

must be released.

Fig. 1

Fig. 3 Fig. 4

Fig. 2

Stripped

Wire

Crimp Die

Die Closure Alignment

(not a crimp pocket)

Controlled cycle mechanism pre-

vents tool from opening before

crimp cycle is completed.

Manual release lever, push

forward in the event that

controlled cycle mechanism

must be released.

Cushioned handle grips

Ferrule

Insulation

section Ferrule -

Metal crimp

section

Stripped

Wire

CRIMP POCKETS for Ferrule

terminals. Refer to product

packaging for wire range and

proper crimp pocket. Crimp

pockets are identified with

applicable wire range.

Ferrule - Wire

crimp section

Ferrule Insulated

section

CT-1002, CT-1003, CT-1004,

CT-1005 and CT-1006

PA24073A01

REV: 03 10-2014

E-mail:

techsupport@panduit.com

For Technical Support:

1-888-506-5400, ext. 83255

www.panduit.com

CAUTION:

Verify power is “OFF” before working

on wiring with these tools.

The plastic grips are for the user’s

comfort, and are not intended

to insulate against electrical shock

while working on li e electrical circuits.

Page: 2 of 2

NEW TOOLS - BEFORE PLACING INTO SERVICE:

All Panduit crimping tools are inspected before they are shipped from the factory. All new tools should be inspected

before being used.

New tools are shipped, factory lubricated, in protective packaging. After inspection, simply clean any excess oil from the

crimping dies and place into service.

When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping area. Store

the tool in a clean, dry area.

IN SERVICE TOOLS - AFTER TOOLS HAVE BEEN IN SERVICE:

It is recommended that each operator of the tool be made aware of - and responsible for following these maintenance

steps:

In-service tools should be cleaned and inspected at least ONCE A MONTH. To clean - wipe with a clean cloth.

In-service tools should be lubricated ONCE A WEEK, and after every cleaning. Lubricate all pins, pivots and bearing

surfaces with DOW CORNING®Molykote BR2 Plus.

Be sure to clean any excess oil from the crimping dies before using.

®Molykote BR2 Plus is the Registered Trademark of DOW CORNING.

INSPECTION / MAINTENANCE

VIS AL INSPECTION

1. Visually inspect the tool for missing or loose pins; then close the tool and note the return action of the handles.

2. Inspect the crimping dies for worn, chipped or broken edges.

3. If parts are missing, defective or damaged; contact Panduit for information on repair or replacement of tools.

4. Check for debris in dies. Any debris will need to be removed prior to tool use.

OPERATION, INSPECTION and MAINTENANCE INSTR CTIONS

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