Panduit CT-600-A User manual

CT-600-A

PA25342A01

Rev. 01 5-2013

PNEUMATIC CRIMPING TOOL

OPERATING INSTRUCTIONS HERRAMIENTA DE CRIMPEO NEUMÁTICO

INSTRUCCIONES DE OPERACIÓN

PNEUMATIC CRIMPING TOOL OPERATING INSTRUCTIONS (ENGLISH) .......................1

HERRAMIENTA DE CRIMPEO NEUMÁTICO

INSTRUCCIONES DE OPERACIÓN (ESPAÑOL)..................................................................7

E-mail: techsupport@panduit.com

www.panduit.com

Technical Support:

888-506-5400, ext. 83255

Correo electrónico Latino

America: cs-la@panduit.com

Si desea soporte técnico:

Panduit Latino America,

Guadalajara, Jalisco, Mexico

Latino America

Tel.: 52 (333) 666 2501 •

Fax.: 52 (333) 666 2510

For Technical Support:

Si desea soporte técnico:

www.panduit.com/resources/install_maintain.asp

CT-600-A

PA25342A01

Rev. 015-2013

PNEUMATIC CRIMPING TOOL OPERATING INSTRUCTIONS

TABLE OF CONTENTS

PRECAUTIONS AND GENERAL GUIDELINES..................................................................................1

CRIMPING HEADS .............................................................................................................................2

AIR SUPPLY .......................................................................................................................................3

OPERATING PRESSURE...................................................................................................................3

CRIMPING TOOL OPERATION..........................................................................................................3

MAINTENANCE...................................................................................................................................3

INSTALLATION OF FOOT PEDAL CONTROL (FPC-600-A)...............................................................4

INSTALLATION OF POSITIONING DEVICE (PD-600-A)....................................................................5

Maintenance of Positioning Device .............................................................................................6

TROUBLESHOOTING.........................................................................................................................6

NOTE: In the interest of higher quality and value, Panduit products are continually

being improved and updated. Consequently, pictures may vary from the enclosed

product.

Page: 1 of 12

PRECAUTIONS AND GENERAL GUIDELINES

Always observe the following safety precautions when using this tool:

WARNING

Read and understand all of the instructions and safety information in this manual

before operating or servicing this tool.

Failure to observe this warning can result in severe injury or death.

WARNING

Electric Shock Hazard:

•Verify electrical power is “OFF” before working on wiring with this tool. It is

not designed to insulate against shock and should never be used on live

electric circuits.

•Do not use with frayed, abraded or cut air hose.

Failure to observe this warning can result in severe injury or death.

WARNING

•Do not remove the Safety Guard from the tip of the crimping head. It is

designed to guard against accidental closure on hands and is intended for

the operator’s safety.

•Always lock the actuating lever in the neutral position when the tool is not in

use. To lock the tool, move the Safety Lock to the “DOWN” position.

Failure to observe this warning can result in severe injury or death.

WARNING

Wear eye protection when operating or servicing this tool.

Failure to wear eye protection can result in serious eye injury from flying

debris.

WARNING

•Do not exceed air pressure of 115 psig.

Page: 2 of 12

CAUTION

AVAILABLE CRIMPING HEADS

(Sold Separately)

Make sure the air supply is “OFF”

before installing the crimping heads

and move the “SAFETY LOCK” lever

to the “DOWN” position.

Panduit

Part No.

Terminal

Type

Wire

Range

CT-500CH Insulated 22-14

CT-520CH Insulated 26-14

CT-550CH Insulated 22-10

CT-570CH Non-Insulated 22-10

CRIMPING HEADS

To install the crimping heads, turn the air supply “OFF”, move the “SAFETY LOCK” lever to the

“DOWN” position and retract the two Lock Pins located at the head of the tool. With the jaws wide open

(rollers touching), slide the crimping head into the tool body and align the mounting holes in the tool

frame. Insert the Lock Pins and snap securely into place. Wipe any excess oil from the crimping dies

before using.

Page: 3 of 12

AIR SUPPLY

Connect the ¼” male air supply connector to a filter-regulator-lubricator unit rated at a minimum of 5

SCFM. Use a light weight oil compatible with Nitrile elastomer seals and the lubricator bowl materials.

NOTE: The tool has been designed to operate with lubricated air, therefore, a lubricator

must be used.

Failure to use a lubricator will significantly shorten the tool life.

OPERATING PRESSURE

For optimum air pressure setting, adjust the air supply regulator to 85 psig. Insert the desired terminal

and wire into the proper size die and depress the actuating lever – the crimping head will close. The

controlled cycle feature holds the crimp dies closed if the air pressure is too low. To open the crimp

dies; turn the ratchet release knob next to the crimp head clockwise or counter-clockwise. Using new

terminals and wires, increase the air pressure until the tool completes the crimp. Perform wire pullout

test per customer’s test standards.

NOTE: Do not exceed the optimum air pressure setting, as this will cause premature tool

wear.

CAUTION

•READ SAFETY PRECAUTIONS ON PAGE 1 BEFORE USING THIS TOOL.

CRIMPING TOOL OPERATION

1. Move the “SAFETY LOCK” to the “DOWN” position to prevent accidental operation.

2. Rotate the Die Head to the proper orientation for the application.

3. Move the “SAFETY LOCK” to the “UP” position.

4. Set the optimum air pressure as instructed in the Operating Pressure Setting section above.

5. To crimp, insert the desired terminal and wire into the proper size die. Refer to the Product

Information Chart supplied with the crimping head or the product packaging for proper die

selection and wire strip length.

6. Depress the actuating lever or foot petal and hold until the dies fully close.

7. Remove the terminal after the dies open.

MAINTENANCE

Crimping Heads should be lubricated at least ONCE A WEEK. Lubricate all pins, pivots, rollers and

bearing surfaces with a good grade SAE 20 motor oil. Be sure to clean any excess oil from the

crimping dies before using the tool.

For further information or assistance, call Panduit Tool Division at 888-506-5400, ext. 83255; and ask for

one of our Tool Service Technicians.

Contact Panduit Tool Division for repair or replacement.

Page: 4 of 12

FOOT PEDAL CONTROL ASSEMBLY (FPC-600-A)

(Sold Separately)

INSTALLATION OF FOOT PETAL (FPC-600-A)

1. Position Actuator on back of CT-600-A and attach with thumbscrews.

2. Assemble ¼” NPT male connector from Air Hose to pipe tee connection. Connect ¼” Industrial

quick disconnect fittings to Air Supply Line. Refer to AIR SUPPLY section on Page 3.

¼” NPT connection for

air line from CT

-600-A

Front

Page: 5 of 12

POSITIONING DEVICE (PD-600-A)

(Sold Separately)

INSTALLATION OF POSITIONING DEVICE (PD-600-A)

1. Clamp Positioning Device on edge of table.

2. Remove both screws holding the Tool Clamp Blocks

3. Install CT-600-A between Tool Clamp Blocks, away from CT-600-A’s Actuation Lever.

4. Tighten both Tool Clamp Block Screws.

5. Use Swivel Clamp Arm to loosen Positioning Device and position CT-600-A for operation.

BASE PLATE

HEXAGONAL

SOCKET HEAD

SCREW (1)

M10 x 16mm

POSITIONING CLAMP

SWIVEL CLAMP ARM

CLAMPING SCREW

TOOL CLAMP

BLOCKS

HEXAGONAL SOCKET HEAD

SCREW (2) M12 x 80mm

Page: 6 of 12

MAINTENANCE OF POSITIONING DEVICE (PD-600-A)

Adjusting Positioning Device Clamping

1. Release swivel clamp arm and lay CT-600-A tool on table surface.

2. Remove small screw above swivel clamp arm.

3. Rotate the plate above the swivel clamp arm clockwise 1/8 turn to the next threaded hole to

tighten.

4. Re-install small screw above swivel clamp arm.

5. Tighten 2 large screws opposite swivel clamp arm.

6. Position tool in desired orientation and tighten swivel clamp arm.

TROUBLESHOOTING

Problem Solution

Dies stay closed at end of cycle

a. Hold actuating lever or foot petal longer to allow the tool

to complete it’s cycle

b. Verify correct crimp pocket was used for the wire and

terminal combination. Refer to product packaging or

instructions included with the die

c. Verify the air pressure setting; increase if necessary

CT-600-A

PA25342A01

Rev. 015-2013

HERRAMIENTA DE CRIMPEO NEUMÁTICO

INSTRUCCIONES DE OPERACIÓN

CONTENIDO

PRECAUCIONES Y GUÍAS GENERALES .........................................................................................7

CABEZALES DE CRIMPEO ...............................................................................................................8

SUMINISTRO DE AIRE.......................................................................................................................9

PRESIÓN DE OPERACIÓN ...............................................................................................................9

OPERACIÓN DE LA HERRAMIENTA DE CRIMPEO..........................................................................9

MANTENIMIENTO ..............................................................................................................................9

INSTALACIÓN DEL PEDAL DE CONTROL (FPC-600-A).................................................................10

INSTALACIÓN DEL DISPOSITIVO DE POSICIONAMIENTO (PD-600-A) ........................................11

Mantenimiento del dispositivo de posicionamiento ...................................................................12

DETECCIÓN DE PROBLEMAS.........................................................................................................12

NOTA: Por el interés de obtener una mayor calidad y valor, los productor de

Panduit están siendo mejorados y actualizados continuamente. A consecuencia de

esto, las imágenes pueden variar del producto adjunto.

Página: 7 of 12

PRECAUCIONES Y GUÍAS GENERALES

Observe siempre las siguientes precauciones de seguridad al emplear esta herramienta:

ADVERTENCIA

Lea y comprenda todas las instrucciones y la información sobre seguridad

incluidas en este manual antes de operar o dar servicio a la herramienta.

No observar esta advertencia puede provocar lesiones serias o incluso la

muerte.

ADVERTENCIA

Peligro de choque eléctrico:

•Verifique que la electricidad esté apagada (“OFF”) antes de trabajar con el

cableado de esta herramienta, la cual no ha sido diseñada para aislar un

choque eléctrico y nunca deberá usarse con circuitos eléctricos activos.

•No emplee mangueras de aire que estén raídas, desgastadas o con cortes.

No observar esta advertencia puede provocar lesiones serias o incluso la

muerte.

ADVERTENCIA

•No retire el Dispositivo de Seguridad de la punta del cabezal del crimpeo, el

cual ha sido diseñado para proteger las manos en caso de un cierre

accidental. Su propósito es salvaguardar al operador.

•Asegure siempre la palanca de activación en la posición neutral cuando la

herramienta no esté en uso. Para asegurar la herramienta lleve el Cierre de

Seguridad hacia la posición “DOWN”.

No observar esta advertencia puede provocar lesiones serias o incluso la

muerte.

ADVERTENCIA

Use protección ocular al operar o dar servicio a la herramienta.

No observar esta advertencia puede provocar lesiones serias o incluso la

muerte.

ADVERTENCIA

•No exceda la presión de aire en más de 115 psig.

Table of contents

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