Panasonic EY4550 User manual

bution is a violation of law.

Order Number PTD1105E39CE

Cordless Jigsaw

Model No. EY4550

Europe

TABLE OF CONTENTS PAGE PAGE

1 Warning-------------------------------------------------------------- 2

2 Specifications ----------------------------------------------------- 2

3 Troubleshooting Guide----------------------------------------- 3

4 Disassembly and Assembly Instructions ---------------- 5

5 Wiring Connection Diagram ---------------------------------- 9

6 Schematic Diagram---------------------------------------------- 9

7 Exploded View and Replacement Parts List -----------10

1Warning

Caution:

• Pb free solder has a higher melting point that standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please

use a soldering iron with temperature control and adjust it to 750 ± 20°F (400 ± 10°C). In case of using high temperature solder-

ing iron, please be careful not to heat too long.

• Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).

2 Specifications

3 Troubleshooting Guide

(Refer to Wiring Connection Diagram)

3.1. Trial Operation (after checking Troubleshooting Guide.)

3.1.1. ASSEMBLY

• Confirm if there is NO gap between Housing A and B by pinching the lead wires.

• Confirm if there is NO deformation on the battery terminals.

• Confirm all screws are tightened firmly.

3.1.2. Operation

• Check if the switch turns ON and OFF smoothly.

• Check if the blade strokes properly.

• Cut concrete panel <(t) 12mm X (w) 300mm> as trial.

• Check if there is no metallic sound, abnormal sound or abnormal vibration.

• Check the speed control and braking.

• Confirm if the LED lights on.

4 Disassembly and Assembly Instructions

4.1. How to Disassemble the Blade.

Ref. No. 1A Procedure 1A Removal of blade.

WARNING:

To reduce the risk of injury, always remove battery pack before

removing/installing the blade.

1. Unhook and pull out the dust cover.

2. Wipe away any cutting dust from the blade and the blade clamp

bracket.

3. Pull the blade Attach/Remove lever.

4. Pull out the blade.

CAUTION:

Be careful to avoid cutting your hands on the blade.

Ref. No. 1B Procedure 1A →1B Removal of base.

1. Use the provided hex wrench to loosen the hexagon socket screw.

NOTE:

Keep the hex wrench in the storage slot on the tool’s body when not

using it.

2. Remove the spring washer, clamp and base.

Ref. No. 1C Procedure 1A →1B →1C Removal of the housing.

1. Loosen 1 housing screw (2.9X16).

2. Loosen 9 housing screw (4X16).

3. Hold the housing A and take the housing B up vertically.

Ref. No. 1D Procedure 1A →1B →1C →1D Removal of driving assembly.

1. Take out the driving assembly together with the switch assembly.

2. Loosen 4 screws to disassemble the motor assembly.

(for reassembly)

If the fan baffle is pulled out;

NOTE:

Make sure to attach the fan baffle otherwise the pendulum pin may

not work.

NOTE:

Make sure to attach the hexagon nut on the rear side of fan baffle.

Ref. No. 1E Procedure 1A →1B →1C →1D →1E Removal of the switch.

1. Pull out the lead wires from the pressure terminal.

(for reassembly)

1. Connect the motor lead wires (black and red) with the heat contraction

tube.

NOTE:

Make sure to attach the adhesive tape to fix the lead wires.

NOTE:

Make sure to place the switch without pinching the lead wires over

the rib of housing.

Ref. No. 1F Procedure 1A →1B →1C →1D →1E →1F Removal of control PCB.

(Removal)

Pull out the connector from the module assembly.

NOTE:

Make sure to hold the connector at the bottom area.

(Assembly)

1. Apply the permalub grease around the tactswitch and connectors.

NOTE:

Make sure to apply the grease to keep IP56.

2. Insert the connector firmly.

Ref. No. 1G Procedure 1A →1B →1C →1D →1E →1F

→1G Assembly of main unit.

1. Press fit the lead wire firmly.

2. Insert the LED into the hole of gear box block until all the way back.

NOTE:

Make sure the lead wires are not pulled back when placing them in

the housing rib.

3. Place the LED lead wires properly.

If failure to do, it may short-circuited with the radiating plate.

4. Close the housing A and B.

5 Wiring Connection Diagram

6 Schematic Diagram

Model No. : EY4550 Exploded View

7 Exploded View and Replacement Parts List

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