Outback Trooper User manual

Photographs are not to scale.

Specifications subject to change

without prior notice.

Assembly and Operating Instructions for Outback®

Trooper 2 Burner Gas BBQ

WARNING

• For outdoor use only. Not for commercial use.

• Read instructions before using the appliance. Failure to follow instructions could

result in death, serious bodily injury, and/or property loss.

• Warning: accessible parts may be very hot. Keep young children and pets away.

• Do not move the appliance during use.

• Turn off the gas supply at the gas bottle after use.

• Any modification of the appliance, misuse, or failure to follow the instructions may be

dangerous and will invalidate your warranty. This does not affect your statutory rights.

• Retain these instructions for future reference.

• Leak test annually, and whenever the gas bottle is removed or replaced. Check that the

hose connections are tight and leak test each time you reconnect the gas bottle.

• For Flare-up control please refer to the ‘OPERATION’ section of this manual.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open barbecue lid or hood.

4. If odour continues, discontinue use and

contact your local dealer.

FOR YOUR SAFETY

1. Do not store or use petrol or other flammable

vapours or liquids in the vicinity of this or any

other appliance.

2. A gas bottle not connected for use shall not be

stored in the vicinity of this or any other

appliance.

0359

THG2302-6

Parts List

Quantities vary according to model purchased. Specifications subject to change without prior notice. For

more details on hardware, please see ‘Hardware Reference Diagram’.

CODE PART QTY Outback® Trooper

2 Burner Gas BBQ

HOOD

A1 Hood (Pre-Assembled to Body) 1 

A2 Hood Handle 1 

A4 Warming Rack 1 

BODY

B1 Cooking Grill 2 

B2 Lava Rock 2 

B3 Lava Rock Basket 2 

B4 Barbecue Body 1 

B5 Knob 2 

B6 Control Panel 1 

B7 Burner 2 

B8 Drip Tray 1 

B9 Drip Tray Handle 1 

B10 Drip Tray Left Bracket 1 

B11 Drip Tray Right Bracket 1 

B12 Hose and Regulator Assembly 1 

TROLLEY

C1 Left Side Shelf 1 

C2 Right Side Shelf 1 

C3 Left Front Leg 1 

C4 Left Rear Leg 1 

C5 Right Front Leg 1 

C6 Right Rear Leg 1 

C7 Screen 1 

C8 Front Fixing Support 1 

C9 Trolley Base 1 

C10 Rear Fixing Support 1 

C11 Leg Endcap 2 

C12 Axle 1 

C13 Wheel 2 

C14 Hubcap 2 

HARDWARE

D1 M5x15 Bolt 4 

D2 Washer 4 

D3 M5 Nut 4 

D4 M6x95 Bolt 8 

D5 Spacer 8 

D6 1/4-20UNCx25 Bolt 24 

D7 Axle Washer 2 

D8 Locknut 2 

A3 Heat Indicator 1 

Pre-Assembled Component

Quantity varies according to model purchased

Parts Diagrams

Quantities vary according to model purchased. Specifications subject to change without prior notice. For

more details on hardware, please see hardware pack page.

B12

C3 C6

C12

C13 C14

C11

C4 C5

B10

B5 B6

B11

C10

D7D8

Hardware Reference Diagram

Specifications subject to change without prior notice.

D1,D2,D3

D4,D5

Attach the Front Fixing Support (C8), Trolley Base (C9) and Rear Fixing Support (C10) on to the

Legs (C3, C4, C5, C6) using the 1/4-20UNCx25 Bolts (D6x8pcs). Ensure that the legs with the

Velcro attached to them are at the front of the barbecue, facing inwards.

Assembly

IMPORTANT!

• TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,

adjustable spanner or metric spanner set.

• Remove any internal components or packaging from the barbecue body.

• Whilst every care is taken in the manufacture of this product, care must be taken during assembly in

case sharp edges are present.

• Please read the Important Information section carefully before assembly and use of your

barbecue.

C10

Unscrew the Locknuts (D8) from both ends of the Axle (C12) and remove the Axle Washers (D7).

Slide the axle through the corresponding holes in the left legs. Place axle washers on each end of

the axle. Slide the Wheels (C13) over each end of the axle. Secure the wheels into place with the

locknuts. Place the wheel Hubcaps (C14) onto the outsides of the wheels.

C13

C12

C14

Attach the Left Side Shelf (C1) and Right Side Shelf (C2) onto left and right legs using the

1/4-20UNCx25 Bolts(D6x16pcs) .

C1 C2

Remove all cooking components, Cooking Grill, Lava Rock, Lava Rock Basket, and any internal

packaging from the barbecue body.

Insert M6x95 Bolts (D4x8pcs) through the trolley legs, the Spacers (D5x8pcs), and keep the tip of

the bolts inside the spacers. While holding the barbecue body into position (2 people required),

screw the bolts into the barbecue body as shown.

CAUTION! Care must be taken to ensure the hood or lid does not fall open unexpectedly or

becomes damaged when it is set on the ground.

When positioning the body of the barbecue, ensure the control panel is on the same side as the legs

with Velcro fastenings.

D1 D2

Attach Drip Tray Left Bracket (B10) to barbecue body using M5x15 Bolts (D1x2pcs), Washers

(D2x2pcs) and M5 Nuts (D3x2pcs) as shown. Repeat above process for Drip Tray Right

Bracket (B11).

NOTE: Ensure that the tabs of the brakets which stop the drip tray are located at the

back of the barbecue.

B10

Unscrew retaining bolts from Drip Tray Handle (B9). Fix the drip tray handle onto Drip Tray (B8)

using the retaining bolts. Insert the drip tray by sliding it underneath the barbecue body.

Remove the plastic wrap from the Lava Rock (B2) and then place a uniform layer into Lava Rock

Basket (B3). Lay the lava rock carefully into the body ensuring it lies level within the body. Lay the

Cooking Grill (B1) into place.

(Rear view of the barbecue trolley.)

Attach the screen (C7) to the front left/right

legs as shown.

Connect the Hose and Regulator Assembly (B12) to the barbecue.

Ensure the mating faces of the connection are clean and not damaged. Do not use any sealing

tape, paste, or liquid on the connection. The nut must be tightened with the use of a spanner. Do

not use force which may damage the assembly.

B12

Attach the Warming Rack (A4) to barbecue

body as shown.

Leak Test Diagram

ASSEMBLY IS NOW COMPLETE.

PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND

MAINTENANCE

ALL JOINTS AND CONNECTIONS MUST NOW BE LEAK TESTED BEFORE USING THE

BARBECUE.

Leak test annually, and whenever the gas bottle is removed or replaced.

Leak Testing

Always perform a leak test in a well-ventilated area.

Step 1 - Confirm all control knobs are in the off position.

Step 2 - Turn the gas on / open the gas control valve on the gas bottle or regulator.

Step 3 - Check for leaks by brushing a solution of ½ water and ½ liquid detergent / soap over all the

gas system joints, including gas bottle valve connections, hose connections, and regulator

connections.

Step 4 -NEVER USE AN OPEN FLAME to test for leaks at any time.

Step 5 - If bubbles form over any of the joints there is a leak

• Turn off the gas supply at the gas bottle

• Retighten all joints

• Repeat test

• If bubbles form again do not use the barbecue and contact your local distributor for assistance.

Always wipe the mixed solution (½ water and ½ liquid detergent / soap) from all joints and

connections after leak testing.

1. Maximum diameter or breadth is 320mm.

2. Maximum height (regulator included) is 700mm.

This manual suits for next models

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