Outback OUTBACK TROOPER 359 Assembly and User manual

Photographs are not to scale.

Specifications subject to change

without prior notice.

Gas Barbecues

Assembly and Operating Instructions for

Outback® Trooper, Outback® Hunter, and Outback® Ranger Gas Barbecues

0359

WARNING

•

For outdoor use only.

•

Read instructions before using the appliance. Failure to follow instructions could

result in death, serious bodily injury, and/or property loss.

•

Warning: accessible parts may be very hot. Keep young children away.

•

Do not move the appliance during use.

•

Turn off the gas supply at the gas bottle after use.

•

Any modification of the appliance, misuse, or failure to follow the instructions may be

dangerous and will invalidate your warranty. This does not affect your statutory rights.

•

Retain these instructions for future reference.

•

Leak test your barbecue annually. Check the hose connections are tight and leak test

each time you reconnect the gas bottle.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open barbecue lid or hood.

4. If odour continues, discontinue use and

contact your local dealer.

FOR YOUR SAFETY

1. Do not store or use petrol or other flammable

vapours or liquids in the vicinity of this or any

other appliance.

2. A gas bottle not connected for use shall not be

stored in the vicinity of this or any other

appliance.

A. Parts List

Quantities vary according to model purchased. Specifications subject to change without prior notice. For more

details on hardware, please see ‘Hardware Reference Diagram’.

CODE PART QTY Outback®

Trooper Outback®

Hunter Outback®

Ranger

HOOD

A1 Hood (Pre-Assembled to Body) 1   

A2 Heat Shield 1   

A3 Handle 1   

A4 Hinge Plate 4   

A5 Gasket 4   

A6 Hinge Assembly 2   

A7 Hinge Bolt 12   

A8 Hinge Nut 12   

A9 Heat Gauge 1   

A10 Heat Gauge Nut 2   

A11 Warming Rack 1   

BODY

B1 Cooking Grill  221

B2 Reversible Cooking Griddle N/A 11

B3 Lava Rock Basket 221

B4 Lava Rock (Packed in Basket) 221

B5 Body (see Part A1: Hood) 1   

B7 Knob 234

B8 Control Panel 1   

B9 Drip Tray 1   

B10 Drip Tray Handle 1 111

B11 Hose and Hose Clip 1 

B12 Burner 234

TROLLEY

C1 Side Shelf 2   

C2 Short Leg Front 1   

C4 Long Leg Front 1   

C6 Screen 1   

C7 Trolley Base 1   

C8 Leg Endcap 2   

C9 Axle 1   

C10 Wheel 2   

C11 Hubcap 2   

HARDWARE

D1 Handle Nut 2   

D2 Handle Washer 2   

D3 Handle Spacer 2   

D4 Handle Bolt 2   

D7 Trolley Bolt 24   

D8 Body Support Bolt 8   

D9 Spacer 8   

D10 Wingnut 8   

D11 Washer 2   

D12 Locknut 2   

C3 Short Leg Rear 1   

C5 Long Leg Rear 1   

Pre-Assembled Component

Quantity varies according to model purchased

 Appearance, size, and construction may differ according to model purchased

B. Parts Diagrams

Quantities vary according to model purchased. Specifications subject to change without prior notice. For more

details on hardware, please see hardware pack page.

B1 B2

A1 A4

A10

A11

B10

B11

C1 C2

C10 C11

B12

D11D12

C. Hardware Reference Diagram

Specifications subject to change without prior notice.

Attach the short (C2,C3) and long legs (C4,C5) to the trolley base (C7) using the trolley

bolts (D7). Take care to fix the legs with Velcro attached as shown in the illustration.

Attach the side shelves (C1) to the short (C2,C3) and long (C4,C5) legs using the trolley bolts

D. Assembly

TOOLS NEEDED FOR ASSEMBLY:

Medium size flat blade or Phillips/crosspoint screwdriver, adjustable spanner or metric spanner set

(Photo depicts trolley

from the reverse side)

C3 C5

Turn the trolley over so that it stands on its side shelves. Slide the axle (C9) through the

corresponding holes in the short legs (C2,C3). Place a washer (D11) on each end of the

axle. Slide the wheels (C10) over each end of the axle. Secure the wheels into place with

the locknuts (D12). Snap the hubcaps (C11) into the wheels.

D12

C10

D11

C11

Remove all cast iron cooking components, lava rock baskets,

drip tray, and any internal packaging from the barbecue body.

B1 B2 B4

B5 B5

Lay the assembled trolley on its side. Lay the body (B5) on its back and slide into position between the

trolley legs. Warning: Care must be taken to ensure hood does not fall open unexpectedly. When

positioning the body of the barbecue, ensure the control panel is on the same side as the legs with

Velcro fastenings.

D9D8

D10

With the barbecue laid on the ground, insert a body support bolt (D8) through the short leg,

through a spacer (D9), through the sidewall of the body, and secure the bolt with a wing nut (D10).

Repeat the process for all the legs until the body is completely fixed to the trolley.

Attach the hood handle (A3) to the hood (A1) by inserting the handle bolts (D4) through the

handle (A3), handle spacers (D3), heat shield (A2), and through the front wall of the hood (A1).

Secure with washers (D2) and nuts (D1). Attach the heat gauge (A9) onto hood, by slotting its

screws into the holes in the hood and securing with the heat gauge nuts (A10).

A10

Replace the drip tray (B9) by sliding it underneath the barbecue body.

(Rear view of the barbecue trolley.)

Remove the plastic wrap from the lava rock basket(s) (B3) and lay them carefully into the body

ensuring that they lie level within the body. Lay the cooking grill(s) (B1) and griddle (B2) into

place.

2 burner model configuration: Left half—Cooking Grill, Rock Basket; Right half—Cooking Grill,

Rock basket

3 burner model configuration: Left —Cooking Grills, Rock Baskets; Right —Griddle Plate

4 burner model configuration: Left half—Cooking Grill, Rock Basket; Right half—Griddle Plate

Leak Test Diagram

ASSEMBLY IS NOW COMPLETE.

PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON

OPERATION AND MAINTENANCE.

11a. Connect the gas hose (B11) to the barbecue (Before the Leaking Test). Ensure the mating

faces of the connection are clean and not damaged. Do not use any sealing tape, paste, or

liquid on the joint. The nut must be tightened with the use of a spanner. Do not use force which

may damage the assembly.

11b. All joints and connections must now be leak tested before using the barbecue. For details

of leak testing, please refer to instructions on Page 12. Number of valves to be leak tested will

vary with model of barbecue.

This manual suits for next models

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