Omron CELCIUX User manual

» Control & connectivity

» Program-less communication

» Maximum loop integrity

CELCIUX˚

Multi-loop temperature controller

Base unit 4 loops/2 loops

Tool port (QLP)

Configuration

System alarms

Distributed and

host connection

Power supply

End unitHigh function unit

Outstanding control & simple connectivity

Starting with one end-unit, up to 16 temperature control units

can be added to create a system. With multiple end-units,

expansion up to 250 loops is possible, even with distributed

placement. A high function unit can be added for Gradient

Temperature Control or for program-less or fieldbus

communications. PC software makes it simple to set

parameters and to copy the same parameters in multiple

units or to duplicate systems.

Proven control technology

The CelciuX° has the flexibility to support many applications.

The 2-PID control methodology (read more about this on the

right-hand side of this folder) has proven itself. Our fast and

reliable autotuning algorithms reduce commissioning time.

CelciuX° also offers special algorithms like GTC (read more

on the right-hand side of this folder), can monitor your heater

status for 1 or 3 phase, or reduce peak currents with output

‘on’ scheduling.

CelciuX° is a new, modular, multi-channel temperature

controller that interfaces to a wide range of industrial

networks. It has easy program-less communication

with Omron and non-Omron PLCs and HMI. And it

incorporates smart and easy-to-use temperature

control technology, while Omron’s unique Gradient

Temperature Control (GTC) algorithm makes it capable

of handling complex temperature profiles.

Solid-State Relays

Non-Omron PLC

Power Controller

Omron PLC

HMI

Simple connectivity and easy integration

You can easily integrate CelciuX° into your application because

it interfaces with a wide range of industrial networks. And when

using more Omron instrumentation there is an extra benefit

because CelciuX° is the temperature-control building block for

Omron’s “Smart Platform”. Smart Platform offers complete

machine automation from one single connection and software.

The Smart Active Parts Library provides functional graphical

objects for OMRON’s NS-series HMI and a library of smart

function blocks for PLCs enables simple yet robust

communications with CelciuX° systems. Moreover, the

CX-server driver makes it possible to connect to CX-Supervisor

Machine View and CX-Server OPC, bringing SCADA connectivity

to the CelciuX°.

A wide range of industrial fieldbus connections is possible,

from Modbus RTU, all the way up to Profibus. With the addition

of the HFU, it is possible to connect the CelciuX° to Omron

or non-Omron PLC without programming the communication

protocol. The Celciux° acts as a master and transfers the data

into the PLC memory area, ready for the PLC to use.

Multi-loop machine control with HMI

Control, overview and data-logging couldn’t be easier with the

CelciuX° in combination with a direct connection to Omron

HMIs. The use of Omron’s graphical library of Smart Active Parts

reduces engineering time. Also connecting to non-Omron HMI

over the Modbus serial interface is another of the many options

of CelciuX°.

The red part of the line shows

overshoot in PV

The red part of the line shows

a slow recovery of the PV

With Omron 2-PID:

no overshoot and fast recovery

  Benefits

• Interfaces to a wide range of industrial networks

• Reduces engineering time due to Program-less

Communications, Smart Active Parts and Function

Block Libraries

• Choice of screw clamps and time-saving screw-less

clamps

• Handles large multi-zone applications in one

system - up to 250 loops, optional with distributed

placement

• Minimises spares inventory, one unit handling

various types of input, such as Pt, thermocouple,

mA, and V input

• Improves product quality and yield with Gradient

Temperature Control

Industrial PC

Precise control of 2D temperature profiles

Gradient Temperature Control (GTC), Omron’s unique loop-

interacting PID control technology, ensures that a

2-dimensional temperature profile remains constant over

a defined area, eliminating the damaging effect of hot spots

on sheets of materials such as metal, glass, plastic or silicon

wafers. GTC makes it possible to control the exact shape

of the temperature profile at any position. With GTC you can

choose either to:

Faster start-up with better quality

Omron’s, 2-PID control is an important advance on standard

PID (Proportional, Integral, Derivative) control. It uses

a powerful algorithm that enables the instrument to be tuned

for optimum disturbance response without any compromise

on the speed of reaction to changes in the set point.

Special action is unnecessary since the built-in 2-PID control

does all the work. Our 2-PID control is factory preset with

a default setting suitable to give fast responses with minimal

overshoot for most analogue control applications. This means

faster start-up production times and much more stable control

during production, leading to better quality products.

Force fast heating

from the inside

Force fast heating

from the outside

Force temperature

uniformity

step-response disturbance-response

standard PIDPV

Omron 2-PIDPV

Reflow Ovens

CelciuX° is a cost-effective way of controlling multiple loops in many zones. It has wide

placement possibilities for distributed control, exceptional heater alarm functionality

and the ability to prevent all outputs being on simultaneously. When combining CelciuX°

with the G3ZA power controllers, you can measure temperature at one place and offset

outputs at other places where less or more power is required.

PET bottle manufacturing

In blow-moulding applications, fast temperature-drop recovery is very important.

CelciuX° is equipped with 2-PID and other proven [easy to use] algorithms to ensure

stable temperatures. Moreover, its excellent connectivity makes integration with the

rest of the line/machine a simple matter.

Laminating/Coating

When coating glass, it is important for the machine to reach the process temperature

quickly and homogeneously. CelciuX° features GTC (Gradient Temperature Control)

technology, which has proven to fulfill both of these requirements. It can be easily

connected to any HMI or (via OPC) to a plant SCADA.

UNITED KINGDOM

Omron Electronics Ltd

Opal Drive, Fox Milne, Milton Keynes, MK15 0DG, UK

Tel: +44 (0) 870 752 08 61

Fax: +44 (0) 870 752 08 62

www.omron.co.uk

Austria

Tel: +43 (0) 1 80 19 00

www.omron.at

Belgium

Tel: +32 (0) 2 466 24 80

www.omron.be

Czech Republic

Tel: +420 234 602 602

www.omron.cz

Denmark

Tel: +45 43 44 00 11

www.omron.dk

Finland

Tel: +358 (0) 207 464 200

www.omron.fi

France

Tel: +33 (0) 1 56 63 70 00

www.omron.fr

Germany

Tel: +49 (0) 2173 680 00

www.omron.de

Hungary

Tel: +36 (0) 1 399 30 50

www.omron.hu

Italy

Tel: +39 02 326 81

www.omron.it

Netherlands

Tel: +31 (0) 23 568 11 00

www.omron.nl

Norway

Tel: +47 (0) 22 65 75 00

www.omron.no

Poland

Tel: +48 (0) 22 645 78 60

www.omron.pl

Portugal

Tel: +351 21 942 94 00

www.omron.pt

Russia

Tel: +7 495 745 26 64

www.omron-industrial.ru

Spain

Tel: +34 913 777 900

www.omron.es

Sweden

Tel: +46 (0) 8 632 35 00

www.omron.se

Switzerland

Tel: +41 (0) 41 748 13 13

www.omron.ch

Turkey

Tel: +90 (0) 216 474 00 40

www.omron.com.tr

Middle East & Africa

Tel: +31 (0) 23 568 11 00

www.omron-industrial.com

More Omron representatives

www.omron-industrial.com

Control Systems

• Programmable logic controllers • Human-machine interfaces • Remote I/O

Motion & Drives

• Motion controllers • Servo systems • Inverters

Control Components

• Temperature controllers • Power supplies • Timers • Counters • Programmable relays

• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays

• Limit switches • Pushbutton switches • Low voltage switch gear

Sensing & Safety

• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors • Cable connectors

• Displacement & width-measuring sensors • Vision systems • Safety networks • Safety sensors

• Safety units/relay units • Safety door/guard lock switches

Authorised Distributor:

SF6P_SELCIUX_EN01

Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant

or make any representations regarding the correctness or completeness of the information described in this document.

We reserve the right to make any changes at any time without prior notice.

OMRON EUROPE B.V.

Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.omron-industrial.com

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