Omron E5*N Series Installation guide

CONTENTS

1. Setting the Sensor Type

2. Using ON/OFF Control

3. Using PID Control

4. Setting Temperature Alarms

5. Setting Heater Burnout

Alarms

Temperature

Controllers Digital Temperature Controllers

Basic Type

E5□N

Solutions Guide for FAQs

Simplicity on the Worksite

Basic Setup Procedure

Operation

1. Setting the sensor type

2. Using ON/OFF control 3. Using PID control

Setting the set point

4. Setting temperature alarms 5. Setting heater

burnout alarms

Turn ON power.

Connect sensor and operating terminal.

START

Introduction

This Solutions Guide is based on customer questions that were received at OMRON's

Customer Support Center. It provides practical operating procedures for setting and

changing the most common items: setting the sensor type, ON/OFF control, PID control,

setting temperature alarms, and setting heater burnout alarms.

Keep this Guide in a convenient location onsite to help you make settings and changes.

If you are having trouble with Temperature Controller settings, this is the guidebook for

you.



OMRON, 2010

form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written

permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON

is constantly striving to improve its high-quality products, the information contained in this manual is subject to change

without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no

responsibility for errors or omissions. Ne

ither is any liability assumed for damages resulting from the use of the

information contained in this publication.

Simplicity on the Worksite Solutions Guide for FAQs: E5@N

Setting the Sensor Type

1-1

Setting the Sensor Type

Select and set the sensor type (i.e., the Input Type parameter) to the set value that corresponds to

the type of sensor used in the application and the required temperature range.

The parameter is set to 5 (K thermocouple at −200 to 1,300 °C) by default.

Thermocouples

Resistance

Thermometers

E5□N

R. etc.

JPt

Current

Temperature

Controllers

Temperature

Controllers

Input type Sensor

type

Input temperature setting

range

SV for models

with 11-segment

displays

SV for models with

7-segment displays

-200 to 850 °C0 0(default)

-199.9 to 500.0 °C1 1

Pt100

0.0 to 100.0 °C2 2

-199.9 to 500.0 °C3 3

Resistance

Thermometer JPt100

0.0 to 100.0 °C4 4

-200 to 1300 °C5(default) 0 (default)K

-20.0 to 500.0 °C6 1

-100 to 850 °C7 2J

-20.0 to 400.0 °C8 3

-200 to 400 °C9 4T

-199.9 to 400.0 °C10 17

E -200

to 600 °C11 5

L -100

to 850 °C12 6

-200 to 400 °C13 7U

-199.9 to 400.0 °C14 18

N -200

to 1300 °C15 8

R 0

to 1700 °C16 9

S 0

to 1700 °C17 10

B 100

to 1800 °C18 11

W 0

to 2300 °C24 Not supported.

Thermocouples

PLII 0

to 1300 °C25

Not supported.

* When using the ES1B Infrared Temperature Sensor and an analog input, refer to the E5CN/E5AN/E5EN/E5GN Digital

Temperature Controllers User's Manual, Basic Type (Cat. No. H156).

←If the setting of the Input Type parameter does not agree with the connected sensor,

s.err (S.ERR: Input Error) will flash on the display as shown at the left when the power

supply is turned ON.

Use the procedure on page 1-2 to set the Input Type parameter correctly.

The Temperature Controller models are different for resistance thermometers and thermocouples.

Any value can be set for any model.

The set values (SVs) for the Input Type parameter depend on when the E5□N-series

Temperature Controller was sold.

Check your Temperature Controller and set the correct value.

Simplicity on the Worksite Solutions Guide for FAQs: E5@N

Setting the Sensor Type

1-2

Setting the Sensor Type

You set this parameter in the Initial Setting Level.

The parameter is set to 5 (K thermocouple at −200 to 1,300 °C) by default.

1 Setting the Sensor Type

Press the (Level) Key for at

least 3 seconds.

Operating Display

Change the set value with the

(Up and Down) Keys.

←in-t (IN-T): Indicates the Input Type parameter.

←Default setting is 5(5): K thermocouple at

−200 to 1,300 °C.

Initial Setting Level

←

in-t(IN-T) will be displayed to show

that the Initial Setting Level has been

entered.

Press the Key for at least 3 seconds.

←Flashes 3 times.

Set the parameter with the Keys.

←If a sensor is not connected or if the setting of the

Input Type parameter does not agree with the

connected sensor, s.err (S.ERR: Input Error) will

flash on the display when the power supply is

turned ON.

If the sensor is not connected, connect it now.

←Input Type: 0 (Pt100 resistance thermometer at

−200 to 850 °C) (example)

Set the number that you selected for the

Input Type parameter on page 1-1.

Turn ON the power supply.

Initial Setting Level

(When finished, press the (Level) Key for at least 1 second to return

to the operation display.)

Simplicity on the Worksite Solutions Guide for FAQs: E5@N

Using ON/OFF Control

2-1

Using ON/OFF Control

The procedure to use ON/OFF control is given step by step in this section.

The default setting is for reverse operation.

For heating control, select reverse operation. For cooling control, select direct operation.

With ON/OFF control, you can adjust the reset width (called the hysteresis) for heating or cooling

operation. The default setting is 1.0°C.

Heating (Reverse) Operation Cooling (Direct) Operation

When the output turns OFF at the set point, the

temperature will decrease. You can set the

temperature width that determines when the

output will turn ON again.

When the output turns OFF at the set point, the

temperature will increase. You can set the

temperature width that determines when the

output will turn ON again.

1Select direct or reverse operation.

Set point

OFF

Te m p er a t ur e

Output turns OFF if the

temperature is greater than

the set point.

Output turns ON if the

temperature is lower than the

set point.

Heating

Reverse Operation (Default)

OFF

Cooling

Set point

Temperature

Output turns ON if the

temperature is greater than

the set point.

Output turns OFF if the

temperature is lower than the

set point.

Direct Operation (Default)

2Adjust the hysteresis.

Set point

OFF Temperature

This width can be set as the

hysteresis.

Heating

OFF

Set point

Temper ature

This width can be set as the

hysteresis.

Cooling

Step 1 Determining the Control Method

Simplicity on the Worksite Solutions Guide for FAQs: E5@N

Using ON/OFF Control

2-2

Using ON/OFF Control

You set this parameter in the Initial Setting Level. The parameter is set to ON/OFF control by default.

You set this parameter in the Initial Setting Level. The parameter is set to reverse operation by

default.

Step 2 Setting ON/OFF Control Parameters

1Setting ON/OFF Control

Press the

(Level) Key for

at least 3

seconds.

Press the (Mode) Key

several times to display

cntl(CNTL).

Operating Display

←cntl(CNTL): Indicates the Control Method

parameter.

←Default setting is onof (ONOF): ON/OFF

control.

Initial Setting Level

←in-t (IN-T) will be displayed to

show that the Initial Setting Level

has been entered.

Press the Key for at least 3 seconds.

Initial Setting Level

←Flashes 3 times.

Change the parameter with the Key.

If pid (PID control) is displayed, press

the (Down) Key to change to onof

(ONOF) (ON/OFF control).

Turn ON the power supply.

(When finished, press the (Level) Key for at least 1 second to return

to the operation display.)

2Setting Direct or Reverse Operation

Press the (Mode) Key

several times to display

orev (OREV).

←orev (OREV): Indicates the

Direct/Reverse Operation parameter.

←Default setting is or-r (OR-R):

Direct operation.

Initial Setting Level

Change the parameter with the Key.

Change the set value with the

(UpandDown)Keys.

or-r (OR-R): Reverse operation (default)

or-d (OR-D): Direct operation

Simplicity on the Worksite Solutions Guide for FAQs: E5@N

Using ON/OFF Control

2-3

Using ON/OFF Control

You set this parameter in the Adjustment Level. The parameter is set to 1.0°C by default.

3 Setting the Hysteresis

Turn ON the power supply.

Press the

(Level) Key for less

than 1 second.

Operating Display

Change the parameter with the Key.

←l.adj (L.ADJ) will be displayed

to show that the Adjustment

Level has been entered.

←hys(HYS): Indicates the Hysteresis parameter.

←Default setting is 1.0 (1.0°C).

Press the (Mode) Key

several times to display

hys (HYS).

Change the set value with the

(Upand Down) Keys.

Set the parameter with the Keys.

Adjustment Level

(When finished, press the (Level) Key to return to the

operation display.)

Simplicity on the Worksite Solutions Guide for FAQs: E5@N

Using ON/OFF Control

2-4

Using ON/OFF Control

MEMO

Simplicity on the Worksite Solutions Guide for FAQs: E5@N

Using PID Control

3-1

Using PID Control

The procedure to use PID control is given step by step in this section.

The default setting is for reverse operation.

For heating control, select reverse operation. For cooling control, select direct operation.

You can automatically or manually set the PID constants that are used for PID control.

Adjusting the PID Constants

The suitable values of the PID constants that are used for temperature control depend on the

characteristics of the controlled object.

There are three ways that you can use to set the PID constants. These are described

below.

⇒Use autotuning (AT).

⇒Set the PID constants

manually.

⇒Use self-tuning (ST).

1 Select direct or reverse operation.

Step 1 Determining the Control Method

Set point

100%

Temperature

Manipulated variable

Heating

Reverse Operation (Default)

The manipulated variable

increases if the temperature is

lower than the set point.

The manipulated variable

decreases if the temperature

is higher than the set point.

Set point

100%

0% Temperature

Manipulated variable

Cooling

Direct Operation

The manipulated variable

increases if the temperature is

higher than the set point.

The manipulated variable

decreases if the temperature is

lower than the set point.

2 Adjust the PID constants.

If you can allow the temperature to vary while tuning the PID

constants and you need to calculate the optimum PID constants:

If you know the PID constants in advance:

If you cannot allow the temperature to vary and you need to

automatically estimate the PID constants when the set point is

changed:

With self-tuning, calculation of the PID constants is affected by

changes in the temperature, such as when a heater is turned

ON and OFF. The PID constants will be automatically

calculated and set. If there is an external source that causes

temperature changes (such as a heater turning OFF), use

autotuning or set the PID constants manually.

Simplicity on the Worksite Solutions Guide for FAQs: E5@N

Using PID Control

3-2

Using PID Control

You set this parameter in the Initial Setting Level. The parameter is set to ON/OFF control by default.

Step 2 Setting PID Control Parameters

1 Setting PID Control

Press the

(Level) Key for at

least 3 seconds.

Press the (Mode) Key

several times to display cntl

(CNTL).

Change the set value with

the (Up and Down)

Keys.

←cntl (CNTL): Indicates the Control Method parameter.

←Default setting is onof (ONOF): ON/OFF control

Initial Setting Level

←in-t (IN-T) will be displayed to

show that the Initial Setting Level

has been entered.

Press the Key for at least 3 seconds.

←Flashes 3 times.

Change the parameter with the Key.

If onof (ON/OFF control) is displayed, press

the (Up) Key to change to pid (PID) (PID

control).

off (OFF):

on (ON):

Self-tuning disabled. Use this setting to perform

autotuning or to set the PID constants manually.

Self-tuning enabled. Use this setting to perform

self-tuning

←st (ST): Indicates the Self-tuning parameter.

←Default setting is on (ON): Enabled.

You cannot set the following parameters while self-tuning is

enabled.

•Adjustment Level: MV Upper Limit, MV Lower Limit, and SP

Ramp Set Value

•Advanced Function Setting Level: SP Ramp Time Unit

* To set these parameters, first set the st (ST) (self-tuning)

parameter in the Initial Setting Level to off (OFF) to

disable self-tuning.

Initial Setting Level

Turn ON the power supply.

(Refer to on page 3-1.)

2. Ad

usting PID Constants

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