Omron ITBC-CST01 - 09-2000 User manual

ITBC-CST01

CS1 Bus Interface Board

Operation Manual

Produced September 2000

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator

and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed

the information provided with them. Failure to heed precautions can result in injury to people or dam-

age to property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers

to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means

“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of

information.

Note Indicates information of particular interest for efficient and convenient operation

of the product.

1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 2000

form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-

sion of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is

constantly striving to improve its high-quality products, the information contained in this manual is subject to change

without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no

responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-

tion contained in this publication.

TABLE OF CONTENTS

vii

PRECAUTIONS xi.................................

1 Intended Audience xii...........................................................

2 General Precautions xii..........................................................

3 Safety Precautions xii...........................................................

4 Operating Environment Precautions xii.............................................

5 Application Precautions xiii......................................................

SECTION 1

Introduction 1....................................

1-1 Functions 2..............................................................

1-2 Products 3...............................................................

SECTION 2

Hardware Settings 5...............................

2-1 Nomenclature and Functions 6...............................................

2-2 Unit Number Setting 6.....................................................

2-3 Mounting the CS1 Bus Interface Board 7.......................................

2-4 I/O Connecting Cable 7.....................................................

Appendices

A Specifications 9..............................................................

B Dimensions 11................................................................

Revision History 13.................................

About this Manual:

This manual describes the installation and operation of the ITBC-CST01 CS1 Bus Interface Board and

includes the sections described below. The CS1 Bus Interface Board is installed in a personal computer to

connect the computer to a CS1-series PC via the CS1 bus.

Please read this manual carefully and be sure you understand the information provided before attempting

to install and operate a CS1 Bus Interface Board.

Section 1 describes the functions and configuration of the CS1 Bus Interface Board.

Section 2 describes the hardware settings required to used the CS1 Bus Interface Board.

The Appendices provide CS1 Bus Interface Board specifications and dimensions.

WARNING Failure to read and understand the information provided in this manual may result in

personal injury or death, damage to the product, or product failure. Please read each

section in its entirety and be sure you understand the information provided in the section

and related sections before attempting any of the procedures or operations given.

PRECAUTIONS

This section provides general precautions for using the CS1 Bus Interface Board and related devices.

The information contained in this section is important for the safe and reliable application of the CS1 Bus Interface

Boards. You must read this section and understand the information contained before attempting toset up or operate a

CS1 Bus Interface Board.

1 Intended Audience xii...........................................................

2 General Precautions xii..........................................................

3 Safety Precautions xii...........................................................

4 Operating Environment Precautions xii.............................................

5 Application Precautions xiii......................................................

5Application Precautions

xii

1 Intended Audience

This manual is intended for the following personnel, who must also have knowl-

edge of electrical systems (an electrical engineer or the equivalent).

•Personnel in charge of installing FA systems.

•Personnel in charge of designing FA systems.

•Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the CS1 Bus Interface Board according to the perfor-

mance specifications described in the operation manuals.

Before using a CS1 Bus Interface Board under conditions which are not de-

scribed in the manual or applying a CS1 Bus Interface Board to nuclear control

systems, railroad systems, aviation systems, vehicles, combustion systems,

medical equipment, amusement machines, safety equipment, and other sys-

tems, machines, and equipment that may have a serious influence on lives and

property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the CS1 Bus Inter-

face Board are sufficient for the systems, machines, and equipment, and be sure

to provide the systems, machines, and equipment with double safety mecha-

nisms.

This manual provides information for programming and operating the CS1 Bus

Interface Board. Be sure to read this manual before attempting to use a CS1 Bus

Interface Board and keep this manual close at hand for reference during opera-

tion.

WARNING It is extremely important that a CS1 Bus Interface Board be used for the specified

purpose and under the specified conditions, especially in applications that can

directly or indirectly affect human life. You must consult with your OMRON

representative before applying a CS1 Bus Interface Board System to the

above-mentioned applications.

3 Safety Precautions

WARNING Do not attempt to take a CS1 Bus Interface Board apart while the power is being

supplied. Doing so may result in electric shock.

WARNING Fail-safe measures must be taken by the customer to ensure safety in the event

of incorrect, missing, or abnormal signals caused by broken signal lines,

momentary power interruptions, or other causes.

4 Operating Environment Precautions

Caution Do not operate the control system in the following locations:

•Locations subject to direct sunlight.

•Locations subject to temperatures or humidity outside the range specified in

the specifications.

•Locations subject to condensation as the result of severe changes in tempera-

ture.

•Locations subject to corrosive or flammable gases.

5Application Precautions

xiii

•Locations subject to dust (especially iron dust) or salts.

•Locations subject to exposure to water, oil, or chemicals.

•Locations subject to shock or vibration.

Caution Install the CS1 Bus Interface Boards properly as specified in the operation

manuals. Improper installation of the CS1 Bus Interface Boards may result in

malfunction.

Caution Take appropriate and sufficient countermeasures when installing systems in the

following locations:

•Locations subject to static electricity or other forms of noise.

•Locations subject to strong electromagnetic fields.

•Locations subject to possible exposure to radioactivity.

•Locations close to power supplies.

Caution The operating environment of the CS1 Bus Interface Board System will have a

large effect on the longevity and reliability of the system. Improper operating en-

vironments can lead to malfunction, failure, and other unforeseeable problems

with the CS1 Bus Interface Board System. Be sure that the operating environ-

ment is within the specified conditions at installation and remains within the spe-

cified conditions during the life of the system.

5 Application Precautions

Observe the following precautions when using the CS1 Bus Interface Board

System.

•Always use the power supply voltages specified in the operation manuals. An

incorrect voltage may result in malfunction or burning.

•Take appropriate measures to ensure that the specified power with the rated

voltage and frequency is supplied. Be particularly careful in places where the

power supply is unstable. An incorrect power supply may result in malfunction.

•Install external breakers and take other safety measures against short-circuit-

ing in external wiring. Insufficient safety measures against short-circuiting may

result in burning.

•Always turn OFF the power supply to the CS1 Bus Interface Board and the

PLC before attempting any of the following. Not turning OFF the power supply

may result in malfunction or electric shock.

•Mounting or dismounting I/O Units or any other Units.

•Assembling the Units.

•Setting DIP switches or rotary switches.

•Connecting cables or wiring the system.

•Connecting or disconnecting the connectors.

•Do not attempt to disassemble, repair, or modify any Units.

•The mounting screws of the CS1 Bus Interface Board must be tightened to the

torque specified in the manuals for the personal computer. Incorrect tightening

torque may result in malfunction.

•Double-check all wiring and switch settings before turning ON the power sup-

ply. Incorrect wiring may result in burning.

•Be sure that the connectors, expansion cables, and other items with locking

devices are properly locked into place. Improper locking may result in malfunc-

tion.

5Application Precautions

xiv

•Check the user program for proper execution before actually executing it. Not

checking the program may result in unexpected operation.

•Do not pull on cables or bend them past their natural bending radius. Doing so

may damage the cables and interfere with proper operation.

•Do not place any objects on the cables.

•The PC will not start operation even after the power supply is turned ON until

the CS1 Bus Interface Board completes initialization. The time required for ini-

tialization depends on the computer in which the Board is installed, You must

design the system to allow for this delay.

•Also, if the power supply to the Open Network Controller is interrupted during

operation, the PC will detect an I/O bus error. You must design the system to

allow for this possibility.

SECTION 1

Introduction

This section describes the functions and configuration of the CS1 Bus Interface Board.

1-1 Functions 2..............................................................

1-1-1 Functions and Connections with CS1 2.................................

1-1-2 Precautions for System Design 2......................................

1-2 Products 3...............................................................

1-1SectionFunctions

1-1 Functions

1-1-1 Functions and Connections with CS1

The ITBC-CST01 CS1 Bus Interface Board is a PCI board that is installed in a

personal computer to connect the computer to a CS1-series PC via the I/O bus.

As shown below, the Board is connected to either the CPU Rack or CS1 Expan-

sion Rack. The personal computer functions as a CS1 CPU Bus Unit to enable

I/O communications with the PC.

Example of Connections to CPU Rack Example of Connections to CS1

Expansion Rack

Power supply

CPU Rack

(excluding

2-slot models)

I/O

Connecting

Cable

Virtual CS1

Expansion Rack

As shown on the right,

the CS1 recognizes the

computer as a CPU Bus

Unit mounted to the

leftmostslotofthe

farthest CS1 Expansion

Rack.

Power supply

CPU Bus Unit

Power supply

CPU Rack

(excluding

2-slot models)

CS1

Connecting

Cable

Power supply

CS1

Expansion

Rack

Power supply

CS1

Expansion

Rack

CS1

Connecting

Cable Max. number

of CS1

Expansion

Racks: 7

I/O

Connecting

Cable

Personal computer

with CS1 Bus

Interface Board

Personal

computer with

CS1 Bus

Interface Board

Note 1. Connect the computer to the last CS1 Expansion Rack.

2. The computer is treated as one CS1 Expansion Rack, and it must be

counted as one CS1 Expansion Rack when calculating the maximum num-

ber of connectable CS1 Expansion Racks.

3. The maximum available cable length including the length of the I/O Con-

necting Cable is 12 m.

4. The computer cannot be connected to a C200H Rack.

1-1-2 Precautions for System Design

•The PC will not start operation even after the power supply is turned ON until

the CS1 Bus Interface Board completes initialization. The time required for ini-

tialization depends on the computer in which the Board is installed, You must

design the system to allow for this delay.

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