Omron TRAJEXIA - 1 User manual

» You decide

» Freedom to communicate

» Freedom to design

TRAJEXIA

To t a l Fr e e d o m i n M o t i o n C o n t ro l

Freedom to communicate

Besides a built-in Ethernet port that provides connectivity

meeting today’s and foreseeable future communication

standards, Trajexia also includes interfaces to popular field

buses such as Profibus-DP and DeviceNet.

Trajexia is Omron’s new motion platform that offers

you the performance of a dedicated motion system,

the ease of use you get from an automation specialist

and the peace of mind you get from a global player.

Trajexia puts you in full control to create the best

machines today and… tomorrow.

The advanced motion controller

that puts you in control

MECHATROLINK-II

Up to 16 axes

» Freedom to design

Freedom to control

Trajexia offers perfect control of up to 16 axes over

a MECHATROLINK-II motion bus with independent position,

speed or torque control for every axis. And its powerful motion

instruction set makes programming intuitive and easy.

Freedom to build

You can select from a wide choice of best-in-class rotary,

linear and direct-drive servos as well as inverters.

And the system is scalable from 2 axes up to 16 axes

and 8 inverters & I/O modules.

Ethernet

/0 Units

Perfect motion control

At the heart of Trajexia lies the new TJ1 multi-tasking motion

coordinator. Powered by a 32-bit DSP, it’s specifically designed

to meet the most demanding motion tasks such as e-cam,

e-gearbox and registration control and interpolation… with

best performance and all via simple motion commands.

Ethernet

Power supply Motion controller MECHATROLINK-II

Master

Profibus Slave

» Freedom to choose

Scalability

Free choice between 4 or 16 axes CPUs. Capable of controlling

up to 4 axes, the new MC04 CPU, together with the new 4 axes

MECHATROLINK-II master, bring a compact solution without

compromising performance.

Direct connectivity via Ethernet

Trajexia’s Ethernet built-in port provides direct and fast

connectivity to PLCs and HMIs while providing full access

to the drives over a MECHATROLINK-II motion bus.

Serial Port

A serial port provides direct connectivity with Omron PLCs,

HMIs or any other field device.

Local I/Os

Freely-configurable embedded I/Os in the controller enable

you to perfectly tailor Trajexia to your machine design.

MECHATROLINK-II Master

The MECHATROLINK-II master performs perfect control

of up to 16 servos, inverters or I/Os while allowing complete

transparency across the whole system.

Profibus-DP, DeviceNet and CANopen

Standardised on Profibus, DeviceNet or CANopen?

That’s no problem. Trajexia offers these interfaces on request

plus many more possibilities.

Flexible Axis module

The Flexible Axis module allows full control of two actuators

via an analogue output or pulse train. The module supports

the main absolute encoder protocols allowing the connection

of an external encoder to the system.

Drives

A wide choice of best-in-class rotary, linear and direct-drive

servos as well as inverters are available to fit your needs

in compactness, performance and reliability.

Remote I/Os

The I/Os on the MECHATROLINK-II motion bus provides

for system expansion while keeping the devices under

one motion bus.

Actual size

DeviceNet Slave Flexible Axis module End cover

CANopen unit

Design simplicity

Handling from 2 to 16 axes, the system’s scalability provides

you with a single application for several versions of your

machine.

Keep your know-how safe

Trajexia’s sophisticated encryption method guarantees

complete protection and confidentiality for your valuable

know-how.

Advanced tools

Trajexia’s advanced debugging tools, including trace and

oscilloscope functions, ensure efficient operation and

minimum downtime.

Automatic recognition of devices

The servos, inverters and I/Os connected to the

MECHATROLINK-II motion bus are automatically identified and

configured, allowing you to set up your system in minutes.

Full access to devices from one connection

The parameters and functions inside the drives on the

MECHATROLINK-II are fully accessible from the Ethernet

connection.

Remote access

Trajexia’s smart architecture allows explicit messaging

over Ethernet and through MECHATROLINK-II to provide full

transparency down to the actuator level, and making remote

access possible.

» Freedom to create

Intuitive and powerful engineering

Trajexia’s intuitive and easy programming tool, based on the Motion Basic instruction set, includes

dedicated commands for linking axes, e-cams, e-gearboxes etc. What’s more, multitasking capability

provides total freedom in application design.

Perfect control of 16 axes

Controlling all 16 axes with a total system cycle time of 1 ms,

Trajexia ensures fastest operation at highest accuracy.

Real multi-tasking

Trajexia is a real multi-tasking controller capable of running

up to 14 tasks simultaneously.

Robust and stable motion bus

Specifically designed for motion control, MECHATROLINK-II

offers the communication speed and time accuracy essential

to guarantee perfect motion control of servos.

» Freedom to perform

Trajexia offers best-in-class motion devices for producing

the best automation solutions for today and tomorrow…

Best-in-class servo drives

Offering a wide variety of rotary and linear servomotors,

Omron’s Sigma II servo series is designed with NO

compromise on quality, reliability and performance

to guarantee best-in-class motion control.

Inverters and servos over the same bus

The inverters connected to the MECHATROLINK-II are driven

at the same update cycle time as the servo drives.

Product Infeed

Speed controlled conveyor provides

product from the upstream process.

Film Unwind

Film tension is kept constant for

right product forming and sealing.

Space Adjust

Product rate and space between

products is synchronised with the

lug chain.

Longitudinal Seal

Sealing rolls electronically geared

to lug chain for film pulling control,

registration is used to match the

printed area with the product position.

Outfeed conveyor

Inverters can easily be integrated

for speed controlled axes.

Fast registration Input

Real time position registration

provides the information to correct

and synchronise movements

according to printed marks.

Infeed Lug Chain

The product is placed precisely on

the forming area. This axis acts as

a master and is the reference for all

machine movements.

Sealing knife

Electronic CAM ensures film cutting

according to printed mark position.

It easily adapts to different product

sizes without any mechanical change.

1Trajexia Motion Controller

TJ1-

Trajexia Motion Controller

Stand-Alone Advanced Motion Controller

Using MECHATROLINK-II Motion Bus

• 16 axes advanced motion coordination over a

robust and fast motion link: MECHATROLINK-II

• Supports position, speed and torque control

• Each axis can run complex interpolated moves,

e-cams and e-gearboxes

• Advanced debugging tools including trace and

oscilloscope functions

• Hardware registration input for each servo axis

• Control of servos, inverters and I/Os over a single

motion network

• Multi-tasking controller capable of running up to

14 tasks simultaneously

• Open communication - Ethernet built-in,

PROFIBUS-DP, DeviceNet and CANopen as

options

System Configuration

CX-One

Trajexia tool

NS-series

HMI

JUSP-NS115

MECHATROLINK-II

unit

Sigma-II series

linear motors

Sigma-II series

servomotors

Sigma-II series

servodrive

Input

Motion controller

CJ-series PLC

Digital I/Os

Host-link

Fast registration

input, home

Ethernet

MECHATROLINK-II

Frequency

inverter

SW1 SW2

SmartSlice IOs

PROFIBUS-DP

Master

DeviceNet

Master

CANopen

Devices

Fieldbus

10 Trajexia Motion Controller

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