Omron NX Series Instruction Manual

Machine Automation Controller NX Series

IO-Link Connection Guide

OMRON Corporation

Safety Light Curtain

Safety Light Curtain/Multi-Beam Safety Sensor

(F3SG-SR)

(F3SG-PG)

Intelligent Tap

(F39-SGIT-IL3)

[IO-Link Master Unit]

OMRON Corporation

NX-series IO-Link Master Unit

(NX-ILM)

F108-E1-02

Copyrights and Trademarks

Microsoft product screen shots reprinted with permission from Microsoft Corporation.

Windows is a registered trademark of Microsoft Corporation in the United States and other

countries.

Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in

Japan and other countries for OMRON factory automation products.

Company names and product names in this document are the trademarks or registered

trademarks of their respective companies.

Contents

1. Related Manuals .................................................................................................................................1

2. Terms and Definitions ........................................................................................................................2

3. Precautions .........................................................................................................................................3

4. Introduction.........................................................................................................................................4

5. Target Devices and Device Configurations......................................................................................6

6. Communication Related Settings....................................................................................................10

7. Mounting the IO-Link Master Unit ...................................................................................................11

8. IO-Link Master Unit Communications Setup..................................................................................13

9. Checking IO-Link Communications ................................................................................................22

10. Programming Using IO-Link ..........................................................................................................25

11. Initialization Method .......................................................................................................................45

12. Revision History .............................................................................................................................47

1 Related Manuals

1. Related Manuals

To ensure the safe use of systems, be sure to obtain the manuals, instruction sheets and other

documentation for the devices and equipment that comprise the system, and check Safety

Precautions, Precautions for Safe Use, and other safety related precautions before using the

system.

The following table lists the manuals relating to this document.

Cat.No. Model Manual name

W593 NX102- NX-series

NX102 CPU Unit

Hardware

User’s Manual

W501 NX701-

NX102-

NX1P2-

NJ501-

NJ301-

NJ101-

NJ/NX-series CPU Unit

Software User’s Manual

Z930 NX-SL

NX-SI

NX-SO

NX-series

Safety Control Unit

User's Manual

W504 SYSMAC-SE2 Sysmac Studio Version 1

Operation Manual

W570 NX-ILM

GX-ILM

IO-Link System

User’s Manual

Z405 F3SG-SR

F3SG-PG

Safety Light Curtain F3SG-SR Series

Multi-Beam Safety Sensor F3SG-PG Series

User's Manual

2 Terms and Definitions

2. Terms and Definitions

Term Description and Definition

IO-Link device A device with a sensor or actuator that can perform IO-Link

communications with the IO-Link Master Unit.

IO-Link Master Unit A device that performs IO-Link communications with the IO-Link

devices in the IO-Link System and simultaneously functions as a slave

for host communications. In this document, IO-Link Master Unit is

used to refer to a specific unit.

IO-Link Mode A communications mode on the IO-Link Master Unit for performing IO-

Link communications with IO-Link devices.

Cyclic communications Communications that exchange data in a fixed period with no need for

programming.

I/O data All target data in cyclic communications with the host.

There are the following two types of data in an IO-Link System.

• Target data in cyclic communications with the host in the IO-Link

Master Unit

• Target data in the IO-Link devices for cyclic communications with the

IO-Link Master Unit

Process Data I/O data in the IO-Link devices. A maximum of 32 bytes of process data

can be allocated in the master.

IODD files These files contain IO-Link device definitions. Parameter settings for

IO-Link devices can be made by loading these files to the CX-

ConfiguratorFDT.

OSSD An output that is turned ON when safety has been confirmed. This is

used for safety applications.

3 Precautions

3. Precautions

(1) When developing actual systems, check the specifications of the devices and equipment

that comprise the systems, ensure that devices and equipment are used with sufficient

margin given to ratings and characteristics, and adopt safety measures such as safety

circuits that minimize danger in the event of a malfunction.

(2) To ensure the safe use of systems, be sure to obtain the manuals, instruction sheets and

other documentation for the devices and equipment that comprise the systems, and check

Safety Precautions, Precautions for Safe Use and other safety related precautions before

using the system.

(3) It is up to the customer themselves to check the ratings and regulations or standards that the

system must comply with.

(4) No part of this publication may be reproduced, stored in a retrieval system, or redistributed,

in any form, or by any means, mechanical, electronic, photocopying, recording, or

otherwise, without the permission of OMRON Corporation.

(5) The content of this document is current as of September, 2020.

Product specifications and accessories given in this document may be changed at any time

based on improvements and other reasons.

Special information in this document is classified as follows:

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

dditionally, there may be severe property damage.

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury, or

property damage.

Symbols

The circle and slash symbol indicates operations that you must not do.

The specific operation is shown in the circle and explained in text.

This example indicates prohibited actions.

The filled circle symbol indicates operations that must be done.

The specific operation is shown in the circle and explained in text.

This example indicates mandatory actions.

Precautions for Correct Use

Precautions on what to do and what not to do to ensure proper operation and performance.

Additional Information

Additional information to read as required.

This information is provided to increase understanding or make operation easier.

4. Introduction

This document describes the procedure for connecting the OMRON Safety Light

Curtain/Multi-Beam Safety Sensor F3SG-SR/PG series (simply referred to as "safety light

curtain" from here on) to the OMRON Machine Automation Controller NX series (simply

referred to as "controller" from here on) via the OMRON Intelligent Tap by the IO-Link

System.

An IO-Link System allows the following possibilities.

●Reading of ON/OFF information and other various information is possible

The controller can cyclically read the following ON/OFF information:

• Input signals and status from IO-Link devices*1

• Disconnections, short-circuits, I/O power supply ON status, etc., between the IO-Link

Master Unit and devices

*1: Examples for photoelectric sensors: unstable detection and sensor errors.

The information from these is called "process data," and this is shared periodically between

the safety light curtain and IO-Link Master Unit.

In this document, a sample program for making checking of the following easier is introduced

in 10.1 Sample Program for Acquiring Process Data.

• Power supply voltage of receiver

●Reading of user-specified data in IO-Link devices from the controller is possible

User-specified data in IO-Link devices can be read from the controller by executing

communications instructions in the controller.

Because an IO-Link System can cyclically read analog data such as the amount of incident light

in addition to ON/OFF information, it can be used for predictive maintenance based on detection

of such things as decreases in the amount of light.

This enables the status of the safety light curtain to be monitored.

The information of these is called "service data," and any information can be acquired from

the safety light curtain by executing communications instructions from the controller when

necessary.

4.1 What Is an IO-Link System?

Additional Information

This document describes the connection procedure up to establishment of

communications on the IO-Link System. It does not describe operation, installation and

wiring of safety I/O functions such as OSSD, and the functions and operations of devices.

For details on safety I/O functions, refer to the manuals, instruction sheets and other

documentation for the safety controllers, or contact OMRON.

4. Introduction

In this document, sample programs for making checking of the following easier are

introduced in 10.2 Sample Program for Acquiring Service Data (Error Code) and 10.3 Sample

Program for Acquiring Service Data (Amount of Incident Light).

• Acquisition of error codes

• Acquisition of amount of incident light

●Item required for connection via an IO-Link System

The Intelligent Tap (F39-SGIT-IL3) is required for connecting the safety light curtain to the IO-

Link Master Unit.

In addition to an IO-Link System connection function, the Intelligent Tap has functions such

as changing safety light curtain settings and for restoring backed up settings by means of DIP

switches.

Intelligent Tap (F39-SGIT-IL3)

●Separate use of safety I/O functions and IO-Link System

Safety I/O functions are used mainly for safety applications such as OSSD. On an IO-Link

System, these functions monitor the various data of the safety light curtain.

Connect each of the safety I/O functions and IO-Link System as follows.

Do not use output signals from an IO-Link System for safety applications.

Malfunction of the F3SG-SR/PG might result in serious injury.

<Safety I/O

Function>

Safety Controller Safety I/O Unit

<IO-Link System>

Controller IO-Link Master Unit

Safety Light Curtain

(F3SG-SR/PG series)

OSSD

Intelligent Tap

(F39-SGIT-IL3)

IO-Link System

5 Target Devices and Device

5. Target Devices and Device Configurations

The following table lists the devices to be connected.

Type Name Manufacturer Model

CPU Unit NX-series CPU Unit OMRON NX102-

Safety Control

Units

NX-series

Safety Control Units

OMRON NX-SL/-

SI/-SO

Communication

Units

NX-series

IO-Link Master Unit

OMRON NX-ILM

Intelligent Tap Intelligent Tap

for F3SG-SR/PG Series

OMRON F39-SGIT-IL3

Safety Light

Curtain

F3SG-SR

Safety Light Curtain

OMRON F3SG-SR

F3SG-PG

Multi-Beam Safety Sensor

OMRON F3SG-PG

5.1 Target Devices

Precautions for Correct Use

Of the target devices above, models and versions of devices given in Section 5.2 are used in

connection procedures and connection checks described in this document.

Devices of a version earlier than that given in Section 5.2 cannot be used.

Before using models of target devices above not given in Section 5.2 or versions of target

devices later than those given in Section 5.2, first check for differences in specifications in the

manuals, instruction sheets and other documentation for the respective target device.

Additional Information

This document describes the connection procedure up to establishment of communications. It

does not describe operation, installation and wiring other than the connection procedure, and

the functions and operations of devices.

Refer to the manuals, instruction sheets and other documentation, or contact OMRON.

5 Target Devices and Device

The following shows the device configuration for reproducing the connection procedure described

in this document.

Manufacturer Name Model Version

OMRON NX-series CPU Unit NX102-1000 Version 1.40 or later

--- Power supply for controller (24 VDC) --- ---

OMRON NX series

Safety CPU Unit

NX-SL5500 Version 1.3 or later

OMRON NX series

Additional I/O Power Supply Unit

NX-PF0730 Version 1.0 or later

OMRON NX series

IO-Link Master Unit

NX-ILM400 Version 1.1 or later

OMRON NX series

Safety Input Unit

NX-SIH400 Version 1.1 or later

OMRON NX series

Safety Output Unit

NX-SID800 Version 1.1 or later

OMRON Sysmac Studio SYSMAC-SE2 Version 1.29 or later

OMRON CX-ConfiguratorFDT (Bundled with Sysmac

Studio

)

Version 2.5 or later

--- Computer (OS: Windows 10) --- ---

--- Communications cables --- ---

--- I/O power supply (24 VDC) --- ---

OMRON Safety light curtain F3SG-SR

F3SG-PG

Version 1.00 or later

OMRON Intelligent Tap F39-SGIT-IL3 Version 1.00 or later

OMRON IO-Link Master Unit connecting cable X5F-D521-DJO-IL ---

Intelligent Tap

(F39-SGIT-IL3)

OSSD

IO-Link Master Unit

connecting cable

XS5F-D521-DJ0-IL

IO-Link System

Computer

OS : Windows 10

(Sysmac Studio,

CX-ConfiguratorFDT)

NX102-1000

NX-SL5500

NX-PF0730

NX-SIH400

NX-SID800

NX-ILM400 Safety Light Curtain

(F3SG-SR/PG series)

Power

supply

5.2 Examples of Device Configurations

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