Omron CP1 - User manual

» Simple motion functionality

» Standard USB interface

» Ethernet capability

THE CP1 FAMILY

Compact machine controllers

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Answering your needs...

exactly

When it comes to controllers for compact machines,

Omron’s CP1 series offers the form of a micro PLC

with the function of a modular PLC. Naturally,

programming and operation is consistent with

Omron’s modular PLCs.

Scalable solution

The CP1 family comprises three dierent series, oering

increasing degrees of sophistication: the CP1E, the CP1L, and

the CP1H. This comprehensive line-up enables you to oer

your customers a choice of automation sophistication in their

machines. And that also means ﬂexible pricing.

Removable memory unit

USB programming port

Analogue adjustment

Analogue input

Battery connection

Input terminal block

Plug-in option board, serial Ethernet

Output terminal block

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USB as standard

Thanks to the standard USB interface for programming and

monitoring there is no need for expensive additional cables

with the CP1 family. You simply plug and play!

Ethernet capability

The CP1L and CP1H support Ethernet connections. Simply

insert the Ethernet option board for monitoring and

programming your machine over an Ethernet network.

Simple motion functionality

The CP1 family oers fast serial ports enabling simple motion

control. MODBUS function blocks enable you to control and

monitor up to 32 inverters in real-time. Additionally, up to four

axes of servo-drives can be controlled with high-speed pulse

outputs. High-speed pulse inputs can allow the connection of

up to four encoders.

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With the CP1 family you can easily customize

the level of automation for your machines,

enabling you to offer flexible pricing. Simply

choose the CP1 that fits your needs.

FROM ECONOMICAL SOLUTIONS

No over-speciﬁcation

With the CP1 family of PLCs you can build in the exact amount

of automation performance your customers’ need – we oer

three series and all are scaleable. Which means you never

need to use (and pay for) control capability that’s not required.

Know one… know them all

CP1E series

CPU with 20, 30 or 40 digital I/O built-in•

Expandable up to 160 I/O points•

USB port + 1 optional serial port•

2.8 Ksteps user memory•

1.1 µs instruction speed•

6 encoder inputs (10-100 kHz)•

2 pulse outputs (100 kHz)•

TO MORE ADVANCED

CP1L series

CPUs from 10 up to 60 digital I/O built-in•

Expandable up to 180 I/O points•

USB port + 2 optional serial ports•

Ethernet plug in optional•

5-10 Ksteps user memory•

0.6 µs instruction speed•

4 encoder inputs (100 kHz)•

2 pulse outputs (100 kHz)•

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When you need simple and economical automation tasks, or

up to complex system solutions, Omron’s PLC line-up can do

it. Unique in the market place is that both Omron’s Compact

PLCs and the Modular PLCs shares the same architecture.

Programs are fully compatible for memory allocations and

instructions.

CJ1 series

CJ2 series

CS1 series

CP1 series

AND EVEN MORE

CP1H series

CPU with 40 (“X” and “XA” models) or 20 (“Y” models) I/O•

built-in

Expandable up to 320 I/O points•

USB port + 2 optional serial ports•

Ethernet plug in optional•

20 Ksteps user memory•

100 µs instruction speed•

4 encoder inputs (100 kHz or up to 1 MHz with “Y” models)•

4 pulse outputs (100 kHz or up to 1 MHz with “Y” models)•

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Omron's CP1 series can communicate in open standardised

networks such as Ethernet, DeviceNet and Proﬁbus-DP.

The CIF41 plug-in module means a compact and cost eective

10/100Mbit Ethernet interface for the CP1L or CP1H. Systems

can be monitored using a standard web browser, either via a

local network or over an Internet connection from anywhere in

the world. There is full access to process data, uploading and

downloading of programs and monitoring and fault tracing.

This is useful for machinery monitoring, transfer of data to

supervisory computers, or for performing remote diagnostics

on equipment installed at sites where no local technical

support is available. For example, solar panel tracking

stations.

Communicate! Locally or remotely

For distances up to 500 meters the CIF12 provides an

optional extra serial connection for any of the CP1 PLCs. This

is particulary useful to create a dedicated data connection

between two places, for instance to a PLC on the factory

ﬂoor from an oce area, or to make a connection between

buildings.

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The combined functionality of high-speed pulse outputs,

frequency drive control and position feedback make the CP1

an excellent choice.

When closed loop positioning is required, the high speed

counter inputs can be connected to provide position feedback.

For example, the CP1L has four 100kHz counter inputs for

position feedback. To control drives the CP1 also has serial

port(s) for high speed communication. Connecting inverters

for speed control is made simple using the Modbus-RTU Easy

Master feature. The CP1H model includes up to four pulse

outputs to control four axis at 100kHz.

Ideal for simple motion control

The CP1 is frequently used for conveyor control, point-to-point

motion, and non-interpolated pick and place systems.

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Maximize efficiency by selecting the optimum CPU unit for your applications

Part number diagram

CP1H CP1L

CP1H-Y20DT-D CP1H-XA40D_-_ CP1H-X40D_-_ CP1L-M60D_-_ CP1L-M40D_-_ CP1L-M30D_-_ CP1L-L20D_-_

12 Inputs

8 Outputs

24 Inputs

16 Outputs

24 Inputs

16 Outputs

36 Inputs

24 Outputs

24 Inputs

16 Outputs

18 Inputs

12 Outputs

12 Inputs

8 Outputs

AC Power Supply No Yes Yes Yes

DC Power Supply Yes Yes Yes Yes

Relay Outputs No Yes (AC model only) Yes (AC model only) Yes

Transistor Outputs Yes (NPN/Sinking only) Yes (DC model only) Yes (DC model only) Yes

I/O Capacity 300 320 180 160 150 60

High Speed Inputs 4

1 MHz maximum*1

*1 This table is a general overview only. See specifications for more information

100 kHz maximum*1 4

100 kHz maximum*1

Pulse Outputs 4 axes

1 MHz maximum*1 4 axes

100 kHz maximum*1 2 axes

100 kHz maximum*1

Transistor output models only

Serial Communications Two serial ports can be added Two serial ports can be added One serial port can be added

LCD Option Board Yes Yes

Built-in Analog I/O No 4 inputs, 2 outputs No No

Analog Adjuster Yes (x1) Yes (x1) Yes (x1)

External Analog Settings

Input

(256 Resolution)

Yes Yes

Memory Cassette Yes Yes

Function Blocks

(ladder diagrams or ST

language)

Yes Yes

Inverter Positioning No Yes

7-Segment Display Yes No

Program Capacity 20K Steps 10K Steps 5K Steps

Data Memory Capacity 32K Words 32K Words 10K Words

Processing Speed 0.1 μs/LD instruction, 0.3 μs/MOV instruction 0.55 μs/LD instruction, 1.84 μs/MOV instruction

Real-Time Clock Yes Yes

Removable Terminals Yes Yes

CP1W/CPM1A Expansion

Units

Yes (maximum 7 or 15 input words/15 output words) Yes (maximum 3) Yes (maximum 1)

CJ-Series Special I/O and

CPU Bus Units

Yes (maximum 2) No No

Series

Program capacity

Y: 20K steps

X: 20K steps

M: 10K steps

L: 5K steps

N: 8K steps

E: 2K steps

Number of built-in

normal I/O points

60: 60 I/O points

40: 40 I/O points

30: 30 I/O points

20: 20 I/O points

14: 14 I/O points

10: 10 I/O points

Power supply

A: AC

D: DC

Output classiﬁcation

R: Relay Outputs

T: Transistor outputs

(sinking)

T1: Transistor outputs

(sourcing)

Input classiﬁcation

D: DC inputs

NOTE: Not all combinations may be possible. See manual for details.

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CPU units

CP1E

CP1L-L14D_-_ CP1L-L10D_-_ CP1E-N40D_-_ CP1E-N30D_-_ CP1E-N20D_-_ CP1E-E40DR-A CP1E-E30DR-A CP1E-E20DR-A

8 Inputs

6 Outputs

6 Inputs

4 Outputs

24 Inputs

16 Outputs

18 Inputs

12 Outputs

12 Inputs

8 Outputs

24 Inputs

16 Outputs

18 Inputs

12 Outputs

12 Inputs

8 Outputs

Yes Yes

Yes No

Yes Yes

Yes No

54 10 160 150 20 160 150 20

100 kHz maximum*1 6

10 kHz maximum*1

2 axes

100 kHz maximum*1 No

No Built-in RS-232C port. One serial port can be added

(CP1W-CIF01, CP1W-CIF11, CP1W-CIF12)

Built-in RS232C port. Se-

rial port cannot be added

No No No

No No

Yes (x2) Yes (x2)

No No

8K steps 2K steps

8K words 2K words

1.19 μs/LD instruction, 7.9 μs/MOV instruction

Yes (with optional battery) No

No Yes (maximum 3) No Yes (maximum 3) No

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CP1 Options and accessories

Option boards

RS-232C

Option Board

CP1W-ClF01

RS-422A/485

Option Board

CP1W-ClF11

Memory Cassette

CP1W-ME05M

LCD Option

Board

CP1W-DAM01

Ethernet Option

Board

CP1W-CIF41

RS-422A/485

(Isolated-type)

Option Board

CP1W-ClF12

DeviceNet I/O Link Unit

CPM1A-DRT21

Inputs: 32 bits

Outputs: 32 bits

CP1W-CN811

I/O Connecting Cable: 80 cm

I/O Connecting Cable

Temperature Sensor Unit CJ Unit Adapter

DeviceNet I/O

Link Unit

PROFIBUS-DP I/O Link Unit

CPM1A-PRT21

Inputs: 16 bits

Outputs: 16 bits

PROFIBUS-DP I/O

Link Unit

CompoBus/S I/O Link Unit

CP1W-SRT21

Inputs: 8 bits

Outputs: 8 bits

CompoBus/S I/O

Link Unit

CP1W-TS001

Thermocouple inputs: 2

CP1W-TS002

Thermocouple inputs: 4

CP1W-TS101

Platinum-resistance thermometer inputs: 2

CP1W-TS102

Platinum-resistance thermometer inputs: 4

CP1W-EXT01

CJ Unit adapter for use with CJ1H.

Includes CJ endplate.

Note: CPM1A Expansion Unit and Expansion I/O Units can be used with CP1H, CP1L or CP1E CPU Units under the

same conditions as for the CP1W.

CP1W/CPM1A Expansion Units include

I/O Connection Cables (in lengths of

approx. 6 cm) for side-by-side

connection.

Battery Set

CP1W-BAT01

Switch Input Board

USB Programming

Cable

CP1W-20EDR1

DC inputs: 12

Relay outputs: 8

CP1W-16ER

Relay outputs: 16

CP1W-40EDR

DC inputs : 24

Relay outputs: 16

CP1W-40EDT

DC inputs: 24

Transistor outputs (sinking): 16

CP1W-40EDT1

DC inputs: 24

Transistor outputs (sourcing): 16

CP1W-8ED

DC inputs: 8

CP1W-8ER

Relay outputs: 8

CP1W-8ET

Transistor outputs (sinking): 8

CP1W-8ET1

Transistor outputs (sourcing): 8

Expansion I/O Units

Analog Units

Analog Input Unit

CP1W-AD041

Analog inputs: 4 (resolution: 6,000)

Analog Output Unit

CP1W-DA041

Analog outputs: 4 (resolution: 6,000)

Analog I/O Unit

CP1W-MAD11

Analog inputs: 2 (resolution: 6,000)

Analog outputs: 1 (resolution: 6,000)

CP1W-32ER

Relay outputs: 32

CP1W-32ET

Transistor outputs (sinking): 32

CP1W-32ET1

Transistor outputs (sourcing): 32

CP1W-16ET

Transistor outputs (sinking): 16

CP1W-16ET1

Transistor outputs (sourcing): 16

CP1W-CN221

USB Programming cable

A-type male to B-type male,

Length: 1,8 m

Switch Input Board

CP1W-SWB06

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