Omron CP1L User manual

1CPU Units and Expansion Units

CP1L

CPU Units and Expansion Units

When it comes to controllers for compact machines,

Omron's new CP1L series offers the compactness of

a micro-PLC with the capability of a modular PLC.

But this new and exciting range is not only compact, it

is scaleable, has a faster processing speed than other

controllers and is in a class of its own when it comes

to price/performance. Naturally, it is compatible with

all other devices in the Omron PLC line up.

• 4 high-speed encoder inputs and 2 high-speed

pulse outputs

• CPUs with AC or DC supply and 10, 14, 20, 30, 40

or 60 I/O built-in

• Instruction set compatible with CP1H-, CJ1-,

and CS1 series PLC

• Optional RS232C and RS-422A/485 serial ports

• USB programming port

• Scaleable with a wide range of I/O units

(maximum up to 180 I/O points)

• Motion functionality

• One and the same software as other Omron

controllers

CPU Units

CPU Unit Specification

Type CP1L-M60

(60 points)

CP1L-M40

(40 points)

CP1L-M30

(30 points)

CP1L-L20

(20 points)

CP1L-L14

(14 points)

CP1L-L10

(10 points)

Item Models CP1L-M60@@-@CP1L-M40@@-@CP1L-M30@@-@CP1L-L20@@-@CP1L-L14@@-@CP1L-L10@@-@

Control method Stored program method

I/O control method Cyclic scan with immediate refreshing

Program language Ladder diagram

Function blocks Maximum number of function block definitions: 128 Maximum number of instances: 256

Languages usable in function block definitions: Ladder diagrams, structured text (ST)

Function blocks cannot be used in CP1L-J CPU Unit.

Instruction length 1 to 7 steps per instruction

Instructions Approx. 500 (function codes: 3 digits)

Instruction execution time Basic instructions: 0.61 µs min. Special instructions: 4.1 µs min.

Common processing time 0.38 ms

Program capacity 10K steps 5Ksteps (J models: 1K steps)

Number of tasks 288 (32 cyclic tasks and 256 interrupt tasks)

Scheduled

interrupt tasks

1 (interrupt task No. 2, fixed)

Input

interrupt

tasks

6 (interrupt task No. 140 to 145, fixed) 4 (interrupt task No.

140 to 143, fixed)

2 (interrupt tasks No.

140 to 141, fixed)

(Interrupt tasks can also be specified and executed for high-speed counter interrupts and executed.)

Maximum subroutine number 256

Maximum jump number 256

I/O

areas

Input bits 36: CIO 0.00 to CIO

0.11 and CIO 1.00 to

CIO 1.11 and CIO

2.00 to CIO 2.11

24: CIO 0.00 to CIO

0.11 and CIO 1.00 to

CIO 1.11

18: CIO 0.00 to CIO

0.11 and CIO 1.00 to

CIO 1.05

12: CIO 0.00 to CIO

0.11

8: CIO 0.00 to CIO

0.07

6: CIO 0.00 to CIO

0.05

Output bits 24: CIO 100.00 to

CIO 100.07 and CIO

101.00 to CIO 101.07

and CIO 102.00 to

CIO 102.07

16: CIO 100.00 to

CIO 100.07 and

CIO 101.00 to CIO

101.07

12: CIO 100.00 to

CIO 100.07 and CIO

101.00 to CIO 101.03

8: CIO 100.00 to CIO

100.07

6: CIO 100.00 to CIO

100.05

4: CIO 100.00 to CIO

100.03

1:1 Link Area

1,024 bits (64 words): CIO 3000.00 to CIO 3063.15 (CIO 3000 to CIO 3063) -

Serial PLC

Link Area

1,440 bits (90 words): CIO 3100.00 to CIO 3189.15 (CIO 3100 to CIO 3189) -

Work bits 8,192 bits (512 words): W000.00 to W511.15 (W0 to W511)

CIO Area: 37,504 bits (2,344 words): CIO 3800.00 to CIO 6143.15 (CIO 3800 to CIO 6143)

TR Area 16 bits: TR0 to TR15

Holding Area 8,192 bits (512 words): H0.00 to H511.15 (H0 to H511)

AR Area Read-only (Write-prohibited): 7168 bits (448 words): A0.00 to A447.15 (A0 to A447)

Read/Write: 8192 bits (512 words): A448.00 to A959.15 (A448 to A959)

2Expansion Units

Timers 4,096 bits: T0 to T4095

Counters 4,096 bits: C0 to C4095

DM Area

32 Kwords: D0 to D32767 10 Kwords: D0 to D9999, D32000 to D32767

Data Register Area 16 registers (16 bits): DR0 to DR15

Index Register Area 16 registers (32 bits): IR0 to IR15

Task Flag Area 32 flags (32 bits): TK0000 to TK0031

Trace Memory 4,000 words (500 samples for the trace data maximum of 31 bits and 6 words.)

Memory Cassette A special Memory Cassette (CP1W-ME05M) can be mounted. Note: Can be used for program backups and auto-booting.

Clock function Supported. Accuracy (monthly deviation): -4.5 min to -0.5 min (ambient temperature: 55°C),

-2.0 min to +2.0 min (ambient temperature: 25°C), -2.5 min to +1.5 min (ambient temperature: 0°C)

Communications functions One built-in peripheral port (USB 1.1): For connecting Support Software only.

A maximum of two Serial Communications Option Boards

can be mounted.

A maximum of one Serial Communications

Option Board can be mounted. -

Memory backup Flash memory: User programs, parameters (such as the PLC Setup), comment data, and the entire DM Area can be saved

to flash memory as initial values.

Battery backup: The Holding Area, DM Area, and counter values (flags, PV) are backed up by a battery.

Battery service life 5 years at 25°C. (Use the replacement battery within two years of manufacture.)

Built-in input terminals 60 terminals (36

inputs, 24 outputs)

40 (24 inputs,

16 outputs)

30 (18 inputs,

12 outputs)

20 (12 inputs,

8 outputs)

14 (8 inputs,

6 outputs)

10 (6 inputs,

4 outputs)

Number of connectable

Expansion Units and

Expansion I/O Units

CP-series Expansion Unit and Expansion I/O Units: 3 max. CP-series Expansion Units and Expansion

I/O Units: 1 max. -

Max. number of I/O points 180 (60 built in

+ 40 per Expansion

(I/O) Unit x 3 units)

160 (40 built in

+ 40 per Expansion

(I/O) Unit x 3 units)

150 (30 built in

+ 40 per Expansion

(I/O) Unit ×3 Units)

60 (20 built in

+ 40 per Expansion

(I/O) Unit ×1 Unit)

54 (14 built in

+ 40 per Expansion

(I/O) Unit ×1 Unit)

Interrupt inputs 6 inputs (Response time: 0.3 ms) 4 inputs

(Response time:

0.3 ms)

2 inputs

(Response time:

0.3 ms)

Interrupt inputs counter mode 6 inputs (Response frequency: 5 kHz max. for all interrupt inputs), 16 bits

Up or down counters

4 inputs (Response

frequency:

5 kHz max. for all

interrupt inputs),

16 bits

Up or down counters

2 inputs (Response

frequency:

5 kHz max. for all

interrupt inputs),

16 bits

Up or down counters

Quick-response inputs 6 points (Min. input pulse width: 50 µs) 4 points (Min. input

pulse width: 50 µs)

2 points (Min. input

pulse width: 50 µs)

Scheduled interrupts 1

High-speed counters 4 counters, 2 axes (24-VDC input) 4 inputs: Differential phases (4x), 50 kHz or Single-phase (pulse plus direction, up/down,

increment), 100 kHz

Value range: 32 bits, Linear mode or ring mode

Interrupts: Target value comparison or range comparison

Pulse outputs

(models with

transistor

outputs only)

Pulse outputs

Trapezoidal or S-curve acceleration and deceleration (Duty ratio: 50% fixed)

2 outputs, 1 Hz to 100 kHz (CCW/CW or pulse plus direction)

PWM outputs Duty ratio: 0.0% to 100.0% (specified in increments of 0.1% or 1%)

2 outputs, 0.1 to 6553.5 Hz or 1 to 32,800 Hz (Accuracy: ±5% at 1 kHz)

Analog control 1 (Setting range: 0 to 255)

External analog input 1 input (Resolution: 1/256, Input range: 0 to 10 V). Not isolated.

Type CP1L-M60

(60 points)

CP1L-M40

(40 points)

CP1L-M30

(30 points)

CP1L-L20

(20 points)

CP1L-L14

(14 points)

CP1L-L10

(10 points)

Item Models CP1L-M60@@-@CP1L-M40@@-@CP1L-M30@@-@CP1L-L20@@-@CP1L-L14@@-@CP1L-L10@@-@

CPU Units and Expansion Units 3

CP1L CPU Units with 60 I/O Points

CP1L CPU Units with 40 I/O Points

CP1L CPU Units with 30 I/O Points

CP1L CPU Units with 14 or 20 I/O Points

CP1L CPU Units with 10 I/O Points

Expansion Units and Expansion I/O Units

Dimensions (Unit: mm)

195

185

110

100

Four, 4.5 dia.

90100110

140

150

Four, 4.5 dia.

90100110

120

130

Four, 4.5 dia.

90100110

Four, 4.5 dia.

110

100

Two, 4.5 dia.

00 02

01COM 03

COM 05 07

04 06

CH 00 01 02 03

08 0910 11

8ED

EXP

02 04 06 08 10

OUT

01COM 03 05 07 0911

COM COM COM 03 COM 06

00 01 02 04 05 07

00 01 02 03 04 05 06 07

08 0910 11

20EDR1

CH 00 01 02 03 04 05 06 07

EXP

150

140

110

100

COMCOMCOMCOMCOM

COM

‚n‚t‚s

EXP

32ER

0604

040302

COMCOMCOM COM

CHCH

NCNCNC

060403

0705

0207

0604

0302

COM

‚b‚g

‚O‚O

‚O‚P

‚O‚Q ‚O‚R ‚O‚S‚O‚T ‚O‚U ‚O‚V

‚O‚O

‚O‚P

‚O‚Q ‚O‚R ‚O‚S‚O‚T ‚O‚U ‚O‚V

‚O‚O

‚O‚P

‚O‚Q ‚O‚R ‚O‚S‚O‚T ‚O‚U ‚O‚V

‚O‚O

‚O‚P

‚O‚Q ‚O‚R ‚O‚S‚O‚T ‚O‚U ‚O‚V

Four Ø4.5 holes

CP1W-20ED@

CP1W-16ER

CP1W-AD041/CP1W-DA041

CP1W-MAD11/CP1W-TS@@@

CP1W-8E@@

CP1W-SRT21

CP1W-32ER/32ET/32ET1

COM

COM COM COM COM COM COM03 06 01 03 06

00 02 04 06 08 10

00 01 02 04 05 07 00 02 04 05 07

00 02 04 06 08 10

01 03 05 07 0911 01 03 05 07 0911

40EDR

OUT

CH CH

EXP

111009080706050403020100

0706050403020100

Four,

4.5 dia. 8

110

100

140

150

CP1W-40ED@

4Expansion Units

CP1L CPU Units

Options for CPU Units

Programming Devices

Ordering Information

CPU Unit Specifications Model Standards

Power

supply

Output method Inputs Outputs

CP1L-M CPU Units with 60

Points

AC power

supply

Relay output 36 24 CP1L-M60DR-A UC1, N, L,

DC power

supply

CP1L-M60DR-D

Transistor output

(sinking)

CP1L-M60-DT-D

Transistor output

(sourcing)

CP1L-M60-DT1-D

CP1L-M CPU Units with 40 Points AC power

supply

Relay output 24 16 CP1L-M40DR-A

DC power

supply

CP1L-M40DR-D

Transistor output

(sinking)

CP1L-M40DT-D

Transistor output

(sourcing)

CP1L-M40DT1-D

CP1L-M CPU Units with 30 Points AC power

supply

Relay output 18 12 CP1L-M30DR-A

DC power

supply

CP1L-M30DR-D

Transistor output

(sinking)

CP1L-M30DT-D

Transistor output

(sourcing)

CP1L-M30DT1-D

CP1L-L CPU Units with 20 Points AC power

supply

Relay output 12 8 CP1L-L20DR-A

DC power

supply

CP1L-L20DR-D

Transistor output

(sinking)

CP1L-L20DT-D

Transistor output

(sourcing)

CP1L-L20DT1-D

CP1L-L CPU Units with 14 Points AC power

supply

Relay output 8 6 CP1L-L14DR-A

DC power

supply

CP1L-L14DR-D

Transistor output

(sinking)

CP1L-L14DT-D

Transistor output

(sourcing)

CP1L-L14DT1-D

CP1L-L CPU Units with 10 Points AC power

supply

Relay output 6 4 CP1L-L10DR-A

DC power

supply

CP1L-L10DR-D

Transistor output

(sinking)

CP1L-L10-DT-D

Transistor output

(sourcing)

CP1L-L10-DT1-D

Name Specifications Model Standards

RS-232C Option Board For CPU Unit option port. CP1W-CIF01 UC1, N, L,

RS-422A/485 Option Board For CPU Unit option port. CP1W-CIF11

Memory Cassette Can be used for backing up programs or auto-booting. CP1W-ME05M

LCD Option Board Used to monitor and change user-specified messages, time or

other data of the CPU Unit.

CP1W-DAM01

Name Specifications Model Standards

CX-One FA Integrated Tool

Package Ver. 2.0

CX-One is a package that integrates the Support Software for

OMRON PLCs and components. CX-One runs on the following

OS.

OS:Windows 98SE, Me, NT 4.0 (Service Pack 6a), 2000 (Service

Pack 3 or higher), or XP

*CX-Thermo runs only on Windows 2000 (Service Pack 3 or

higher) or XP.

CX-One Ver. 2.0 includes CX-Programmer Ver. 7.@.

For details, refer to the CX-One catalog (Cat. No. R134).

*The software is provided on CDs for the CXONE-AL@@C-@EV2

and on DVD for the CXONE-AL@@D-@EV2.

*Site licenses are available for users who must run the CX-One

on many computers. Ask your OMRON representative for details.

1 license CXONE-AL01C-EV2

CXONE-AL01D-EV2

---

3 licenses CXONE-AL03C-EV2

CXONE-AL03D-EV2

10 licenses CXONE-AL10C-EV2

CXONE-AL10D-EV2

50 licenses CXONE-AL50C-EV2

CXONE-AL50D-EV2

USB Programming cable A-type male to B-type male (Length: 1.8 m) CP1W-CN221 ---

CPU Units and Expansion Units 5

Note: 1. Cannot be used with a peripheral USB port.

2. CP1L PLCs are supported by CX-Programmer version 7.1 or higher.

Expansion Units

Optional Products, Maintenance Products and DIN Track Accessories

Programming Device

Connecting Cable for

CP1W-CIF01 RS-232C

Option Board

Connects DOS computers, D-Sub 9-pin (Length: 2.0 m) For anti-static

connectors

XW2Z-200S-CV ---

Connects DOS computers, D-Sub 9-pin (Length: 5.0 m) XW2Z-500S-CV

Connects DOS computers, D-Sub 9-pin (Length: 2.0 m) XW2Z-200S-V

Connects DOS computers, D-Sub 9-pin (Length: 5.0 m) XW2Z-500S-V

USB-Serial Conversion

Cable

(See note)

USB-RS-232C Conversion Cable (Length: 0.5 m) and PC driver (on a CD-ROM disc) are

included.

Complies with USB Specification 1.1

On personal computer side: USB (A plug connector, male)

On PLC side: RS-232C (D-sub 9-pin, male)

Driver: Supported by Windows 98, Me, 2000, and XP

CS1W-CIF31

Name Output method Inputs Outputs Model Standards

Expansion I/O

Units

Relay 24 16 CP1W-40EDR N, L, CE

Transistor (sinking) CP1W-40EDT

Transistor output (sourcing) CP1W-40EDT1

Relay --- 32 CP1W-32ER U, C, L, CE

Transistor (sinking) CP1W-32ET

Transistor output (sourcing) CP1W-32ET1

Relay 12 8 CP1W-20EDR1

Transistor (sinking) CP1W-20EDT U, C, N, L, CE

Transistor output (sourcing) CP1W-20EDT1

Relay --- 16 CP1W-16ER CE

--- 8 --- CP1W-8ED U, C, N, L, CE

Relay --- 8 CP1W-8ER

Transistor (sinking) --- 8 CP1W-8ET

Transistor output (sourcing) CP1W-8ET1

Analog Input Unit Analog (resolution: 1/6000) 4 --- CP1W-AD041 UC1, CE

Analog

Output Unit

Analog (resolution: 1/6000) --- 4 CP1W-DA041 UC1, CE

Analog I/O

Unit

Analog (resolution: 1/6000) 2 1 CP1W-MAD11 U, C, N, CE

CompoBus/S

I/O Link Unit

--- 8

(I/O link input bits)

CP1W-SRT21 U, C, N, L, CE

Temperature

Sensor Unit

2 thermocouple inputs CP1W-TS001 U, C, N, L, CE

4 thermocouple inputs CP1W-TS002

2 platinum resistance thermometer inputs CP1W-TS101

4 platinum resistance thermometer inputs CP1W-TS102

Name Specifications Model Standards

Battery Set For CP1L CPU Units

(Use batteries within two years of manufacture.)

CJ1W-BAT01 CE

DIN Track Length: 0.5 m; Height: 7.3 mm PFP-50N ---

Length: 1 m; Height: 7.3 mm PFP-100N

Length: 1 m; Height: 16 mm PFP-100N2

End Plate There are 2 stoppers provided with CPU Units and I/O Interface Units as

standard accessories to secure the Units on the DIN Track.

PFP-M

Name Specifications Model Standards

6Expansion Units

UNITED KINGDOM

Omron Electronics Ltd

Opal Drive, Fox Milne, Milton Keynes, MK15 0DG, UK

Tel: +44 (0) 870 752 08 61

Fax: +44 (0) 870 752 08 62

www.omron.co.uk

Austria

Tel: +43 (0) 2236 377 800

www.omron.at

Belgium

Tel: +32 (0) 2 466 24 80

www.omron.be

Czech Republic

Tel: +420 234 602 602

www.omron-industrial.cz

Denmark

Tel: +45 43 44 00 11

www.omron.dk

Finland

Tel: +358 (0) 207 464 200

www.omron.fi

France

Tel: +33 (0) 1 56 63 70 00

www.omron.fr

Germany

Tel: +49 (0) 2173 680 00

www.omron.de

Hungary

Tel: +36 1 399 30 50

www.omron.hu

Italy

Tel: +39 02 326 81

www.omron.it

Netherlands

Tel: +31 (0) 23 568 11 00

www.omron.nl

Norway

Tel: +47 (0) 22 65 75 00

www.omron.no

Poland

Tel: +48 (0) 22 645 78 60

www.omron.pl

Portugal

Tel: +351 21 942 94 00

www.omron.pt

Russia

Tel: +7 495 648 94 50

www.omron-industrial.ru

Spain

Tel: +34 913 777 900

www.omron.es

Sweden

Tel: +46 (0) 8 632 35 00

www.omron.se

Switzerland

Tel: +41 (0) 41 748 13 13

www.omron.ch

Turkey

Tel: +90 (0) 216 474 00 40

www.omron.com.tr

Middle East & Africa

Tel: +31 (0) 23 568 11 00

www.omron-industrial.com

More Omron representatives

www.omron-industrial.com

OMRON EUROPE B.V.

Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.omron-industrial.com

Cat.No. P20E-EN-02 Inlay

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