Omron G3PA User manual

Solid State Relays G3PA J-21

SSR

Solid State Relays

G3PA

Extremely Thin Relays Integrated with Heat

Sinks

• Downsizing achieved through optimum design of heat sink.

• Mounting possible via screws or via DIN track.

• Close mounting possible for linking terminals. (Except for G3PA-

260B-VD and G3PA-450B-VD-2.)

• Applicable with 3-phase loads.

• Replaceable power element cartridges.

• Comply with VDE 0160 (finger protection), with a dielectric

strength of 4,000 V between input and load.

• Comply with VDE 0805, IEC 950.

• Certified by UL, CSA, and VDE (reinforced insulation).

Model Number Structure

■Model Number Legend

1. Basic Model Name

G3PA: Solid State Relay

2. Rated Load Power Supply Voltage

2: 200 VAC

4: 400 VAC

3. Rated Load Current

10: 10 A

20: 20 A

30: 30 A

40: 40 A

50: 50 A

60: 60 A

4. Terminal Type

B: Screw terminals

5. Zero Cross Function

Blank: Equipped with zero cross function

L: Not equipped with zero cross function

6. Certification

VD: Certified by UL, CSA, and VDE

7. Special Specifications

Blank: Standard models

2: 480-V models

123 4 5 6 7

G3PA-@@@@-@-@

J-22 Solid State Relays G3PA

Ordering Information

■List of Models

Note: When ordering, specify the rated input voltage.

Replacement Parts

■Other Units (Order Separately)

Units that Enable 2-line Switching of 3-phase Power

Model Isolation Zero cross function Indicator Rated output load Rated input voltage

G3PA-210B-VD Phototriac

coupler Yes Yes 10 A at 24 to 240 VAC 5 to 24 VDC

G3PA-220B-VD 20 A at 24 to 240 VAC

G3PA-240B-VD 40 A at 24 to 240 VAC

G3PA-260B-VD 60 A at 24 to 240 VAC

G3PA-210BL-VD No 10 A at 24 to 240 VAC

G3PA-220BL-VD 20 A at 24 to 240 VAC

G3PA-240BL-VD 40 A at 24 to 240 VAC

G3PA-260BL-VD 60 A at 24 to 240 VAC

G3PA-210B-VD Yes 10 A at 24 to 240 VAC 24 VAC

G3PA-220B-VD 20 A at 24 to 240 VAC

G3PA-240B-VD 40 A at 24 to 240 VAC

G3PA-260B-VD 60 A at 24 to 240 VAC

G3PA-420B-VD 20 A at 180 to 400 VAC 12 to 24 VDC

G3PA-430B-VD 30 A at 180 to 400 VAC

G3PA-420B-VD-2 20 A at 200 to 480 VAC

G3PA-430B-VD-2 30 A at 200 to 480 VAC

G3PA-450B-VD-2 50 A at 200 to 480 VAC

Name Carry current Load voltage range Model Applicable SSR VDE

certification

Power Device

Cartridge 10 A 19 to 264 VAC G32A-A10-VD DC5-24 G3PA-210B-VD DC5-24 Yes

G32A-A10L-VD DC5-24 G3PA-210BL-VD DC5-24

G32A-A10-VD AC24 G3PA-210B-VD AC24

20 A G32A-A20-VD DC5-24 G3PA-220B-VD DC5-24

G32A-A20L-VD DC5-24 G3PA-220BL-VD DC5-24

G32A-A20-VD AC24 G3PA-220B-VD AC24

40 A G32A-A40-VD DC5-24 G3PA-240B-VD DC5-24

G32A-A40L-VD DC5-24 G3PA-240BL-VD DC5-24

G32A-A40-VD AC24 G3PA-240B-VD AC24

60 A G32A-A60-VD DC5-24 G3PA-260B-VD DC5-24

G32A-A60L-VD DC5-24 G3PA-260BL-VD DC5-24

G32A-A60-VD AC24 G3PA-260B-VD AC24

20 A 150 to 440 VAC G32A-A420-VD DC12-24 G3PA-420B-VD DC12-24

30 A G32A-A430-VD DC12-24 G3PA-430B-VD DC12-24

20 A 180 to 528 VAC G32A-A420-VD-2 DC12-24 G3PA-420B-VD-2 DC12-24

30 A G32A-A430-VD-2 DC12-24 G3PA-430B-VD-2 DC12-24

50 A G32A-A450-VD-2 DC12-24 G3PA-450B-VD-2 DC12-24

Name Current flow Model Applicable SSR

Short-circuit Unit 10 A G32A-D20 G3PA-210B-VD, G3PA-210BL-VD

20 A G3PA-220B-VD, G3PA-220BL-VD

G3PA-420B-VD, G3PA-420B-VD-2

30 A G32A-D40 G3PA-430B-VD, G3PA-430B-VD-2

40 A G3PA-240B-VD, G3PA-240BL-VD

Solid State Relays G3PA J-23

SSR

Specifications

■Ratings (at an Ambient Temperature of 25°C)

Input

Output

Refer to Engineering Data for further details.

Model Rated voltage Operating Voltage

range Input current

impedance Voltage level

Must operate voltage Must release voltage

G3PA-210B-VD 5 to 24 VDC 4 to 30 VDC 7 mA max. 4 VDC max. 1 VDC min.

G3PA-220B-VD

G3PA-240B-VD

G3PA-260B-VD

G3PA-210BL-VD 5 to 24 VDC 4 to 30 VDC 20 mA max. 4 VDC max. 1 VDC min.

G3PA-220BL-VD

G3PA-240BL-VD

G3PA-260BL-VD

G3PA-210B-VD 24 VAC 19.2 to 26.4 VAC 1.4 kΩ±20% 19.2 VAC max. 4.8 VAC min.

G3PA-220B-VD

G3PA-240B-VD

G3PA-260B-VD

G3PA-420B-VD 12 to 24 VDC 9.6 to 30 VDC 7 mA max. 9.2 VDC max. 1 VDC min.

G3PA-430B-VD

G3PA-420B-VD-2

G3PA-430B-VD-2

G3PA-450B-VD-2

Model Applicable load

Rated load voltage Load voltage range Load current Inrush current

G3PA-210B(L)-VD 24 to 240 VAC (50/60 Hz) 19 to 264 VAC (50/60 Hz) 0.1 to 10 A 150 A (60 Hz, 1 cycle)

G3PA-220B(L)-VD 0.1 to 20 A 220 A (60 Hz, 1 cycle)

G3PA-240B(L)-VD 0.5 to 40 A 440 A (60 Hz, 1 cycle)

G3PA-260B(L)-VD 0.5 to 60 A 440 A (60 Hz, 1 cycle)

G3PA-420B-VD 180 to 400 VAC (50/60 Hz) 150 to 440 VAC (50/60 Hz) 0.5 to 20 A 220 A (60 Hz, 1 cycle)

G3PA-430B-VD 0.5 to 30 A 440 A (60 Hz, 1 cycle)

G3PA-420B-VD-2 200 to 480 VAC (50/60 Hz) 180 to 528 VAC (50/60 Hz) 0.5 to 20 A 220 A (60 Hz, 1 cycle)

G3PA-430B-VD-2 0.5 to 30 A 440 A (60 Hz, 1 cycle)

G3PA-450B-VD-2 0.5 to 50 A 440 A (60 Hz, 1 cycle)

J-24 Solid State Relays G3PA

■Characteristics

Item G3PA-

210B(L)-VD G3PA-

220B(L)-VD G3PA-

240B(L)-VD G3PA-

260B(L)-VD G3PA-

420B-VD G3PA-

420B-VD-2 G3PA-

430B-VD G3PA-

430B-VD-2 G3PA-

450B-VD-2

Operate time 1/2 of load power source cycle + 1 ms max. (DC Input, -B models)

1 1/2 of load power source cycle + 1 ms max. (AC Input)

1 ms max. (-BL models)

Release time 1/2 of load power source cycle + 1 ms max. (DC Input)

1 1/2 of load power source cycle + 1 ms max. (AC Input)

Output ON

voltage drop

1.6 V (RMS) max. 1.8 V (RMS) max.

Leakage

current

5 mA max. (at 100 VAC)

10 mA max. (at 200 VAC)

10 mA max. (at 100 VAC)

20 mA max. (at 200 VAC)

20 mA

max. (at

400 VAC)

20 mA max. (at

480 VAC)

20 mA

max. (at

400 VAC)

20 mA max. (at 480 VAC)

I2t 260 A2s 1,260 A2s260A

2s 1,800 A2s 1,800 A2s 1,800 A2s

Insulation

resistance

100 MΩmin. (at 500 VDC)

Dielectric

strength

4,000 VAC, 50/60 Hz for 1 min

Vibration

resistance

Destruction: 10 to 55 to 10 Hz, 0.375–mm single amplitude (Mounted to DIN track)

Shock

resistance Destruction: 300 m/s2(mounted to DIN track)

Ambient

temperature

Operating: –30°C to 80°C (with no icing or condensation)

Storage: –30°C to 100°C (with no icing or condensation)

Certified

standards

UL508, CSA C22.2 (No.14, No.950), EN60950 File No.

5915ÜG

UL508,

CSA

C22.2

(No.14),

EN60947-

4-3 File

No.

6642ÜG

UL508, CSA

C22.2 (No.14),

EN60947-4-3

File No.

133127ÜG

UL508,

CSA

C22.2

(No.14),

EN60947-

4-3 File

No.

6642ÜG

UL508, CSA C22.2 (No.14),

EN60947-4-3 File No.

133127ÜG

Ambient

humidity

Operating: 45% to 85%

Weight Approx.

260 g

Approx.

340 g

Approx.

460 g

Approx.

900 g

Approx.

290 g

Approx.

290 g

Approx.

410 g

Approx.

410 g

Approx.

900 g

Solid State Relays G3PA J-25

SSR

Operation

■Replacement Parts

G32A-A Power Device Cartridge

The G32A-A Power Device Cartridge (a Triac Unit) can be replaced with a new one. When the temperature indicator has changed from pink to red,

the triac circuitry may have malfunctioned possibly by an excessive flow of current, in which case, dismount the damaged cartridge for replacement.

The damaged cartridge can be replaced with a new one without disconnecting the wires from the G3PA.

Improve the heat radiation efficiency of the G3PA before replacing the cartridge.

The G32A-A Power Device Cartridge can withstand an excessive current for a short period of time, such as may be caused accidentally by the

short circuitry of the load, in which case the temperature indicator will not turn red.

Be sure to turn OFF the power supply when replacing the Cartridge. Supplying power with the Cartridge removed may result in malfunction.

Appearance

Replacing Power Device Cartridges

When replacing Power Device Cartridges, use the specified model. Using a Power Device Cartridge other than the specified one will result in faulty

operation and destruction of the elements.

G32A-A10(L)-VD G32A-A20(L)-VD G32A-A40(L)-VD G32A-A60(L)-VD

G32A-A420-VD(-2) G32A-A430-VD(-2) G32A-A450-VD-2

J-26 Solid State Relays G3PA

■Replacement Procedure

G32A-A10(L)-VD/G32A-A20(L)-VD/G32-A420-VD(-2)

Use the special tool (provided) to extract the cartridge for replacement with a new one.

Extraction

Follow the procedures below to dismount the Power Device

Cartridge from the G3PA.

1. Switch off the power.

2. Remove the terminal cover.

3. Hook the indented part of the cartridge with the tool and pull up

on the cartridge to remove it.

Mounting

Follow the procedures below to mount the Power Device Cartridge

on the G3PA.

1. Apply silicone grease (provided with the G32A-A) to the entire

surface of the heat sink.

2. Make sure that there is no dust or pieces of wire on the heat sink

of the G32A-A or the G3PA.

3. Insert the cartridge into the opening of the G3PA so that the

letters on the cartridge and those on the G3PA are in the same

direction and side A and side B are even.

4. Attach the terminal cover.

5. Switch on the power and check the G3PA to be sure it works

properly.

G32A-A40(L)-VD/G32A-A60(L)-VD/G32A-A430-VD(-2)/G32A-A450-VD-2

The G32A Power Device Cartridge is mounted and secured with screws to the G3PA Unit.

Extraction

Follow the procedures below to dismount the G32A-A Power Device

Cartridge from the G3PA.

1. Switch off the power.

2. Remove the terminal cover.

3. Loosen the two centered screws on the sides to dismount the

cartridge. The screws are connected to terminals 1 and 2.

4. Loosen the screws on both the corners.

5. Hold the indented part of both the corners to dismount the

cartridge.

Mounting

1. Apply silicone grease to the entire surface of the heat sink.

2. Make sure that there is no dust or pieces of wire on the heat sink

of the G32A-A or the G3PA.

Remover

Hook here with

Remover.

Apply silicone grease here.

Side A

Side B

Loosen

Apply silicone grease here.

Solid State Relays G3PA J-27

SSR

3. Insert the cartridge into the opening of the G3PA so that side A

and side B are even.

4. Tighten the screws on both the corners with a tightening torque of

0.59 to 0.78 N·m.

5. Tighten the screws on both the sides with a tightening torque of

0.59 to 0.78 N·m.

6. Attach the terminal cover.

7. Switch on the power and check the G3PA to be sure it works

properly.

■Linking Terminal Connection

•Connecting with linking terminal for G3PA-210B(L)-VD, -220B(L)-

VD, -240B(L)-VD and G3PA-420B-VD(-2), G3PA-430B-VD(-2).

•Connecting with linking terminal for G32A.

Side B

Side A

SSR1 SSR2 SSR1 SSR2

1. When SSRs are close

mounted, loosen the

M3.5 Sems screw and

flip the linking terminal

down.

2. Insert the linking

terminal securely

into the center of

the screw and

tighten the screw.

SSR G32A Unit SSR G32A Unit

* The cover will not fit if

the terminal protrudes.

1. When SSR are close

mounted, loosen the

M3.5 Sems screw on

the G32A and flip the

linking terminal down.

2. Insert the linking terminal

securely into the center

of the screw and tighten

the screw. Ensure that

the linking terminal does

not protrude.

Linking terminal

Connect the terminal with power off.

G3PA-420B-VD

Refer to the instruction manual for

the G32A-A Power Device Cartridge

to replace the G3PA's triac part.

When the temperature indicator has turned from pink to red, the G32-A-A Power Device Cartridge

may have malfunctioned, in which case the cartridge must be replaced with a new one.

Use the terminal cover to prevent accidents

due to electric shock.

Linking

terminal

Linking

terminal

J-28 Solid State Relays G3PA

Engineering Data

Load Current vs. Ambient Temperature

Note: Close mounting is possible for a maximum of three Units by reducing the load current by 20%. (A minimum clearance of 10 mm must be

provided when mounting four or more Units.)

40 60 80 100200-20-30

Panel Ground

Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C)

Load current (A)

Vertical Mounting

G3PA-240B(L)-VD G3PA-260B(L)-VD

G3PA-220B(L)-VD

G3PA-210B(L)-VD

G3PA-210B(L)-VD, G3PA-220B(L)-VD

Ambient temperature (°C) Ambient temperature (°C)

Load current (A)

G3PA-430B-VD, G3PA-430B-VD-2G3PA-420B-VD, G3PA-420B-VD-2 G3PA-450B-VD-2

Ambient temperature (°C)

Load current (A)

Solid State Relays G3PA J-29

SSR

Input Voltage vs. Input Current

G3PA-2@0B-VD

Input current (mA)

Input voltage (V)

Input current (mA)

Input voltage (V)

G3PA-4@0-VD, G3PA-4@-VD-2

40201086421

0.1

0.2

0.4

0.6

0.8

Input impedance

Input current

Ta = 25°C

40201086421

0.1

0.2

0.4

0.6

0.8

Input impedance

Input

current

T = 25°C

Input impedance (kΩ)

40 60 80 10

200−20−30

3.5

5.5 10

Panel

Ground

Horizontal Mounting

Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C)

Load current (A)

G3PA-240B(L)-VD G3PA-260B(L)-VD

G3PA-220B(L)-VD

G3PA-210B(L)-VD, G3PA-220B(L)-VD

G3PA-210B(L)-VD

Ambient temperature (°C)

Load current (A)

G3PA-430B-VD

G3PA-420B-VD

G3PA-450B-VD-2

Ambient temperature (°C)

Load current (A)

G3PA-420B-VD, G3PA-430B-VD

G3PA-420B -VD-2, G3PA-430B-VD-2

J-30 Solid State Relays G3PA

−30 10 30 80

−30 10 30 80 100

40 60 80 10

200-20-30

4.5

Ambient temperature (°C)

G3PA-430B-VD, G3PA-430B-VD-2

Load current (A)

Ambient temperature (°C)

Load current (A)

G3PA-420B-VD, G3PA-420B-VD-2

DIN track

Panel Ground

Close Mounting (Up to Three)

Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C)

Load current (A)

G3PA-240B(L)-VD G3PA-260B(L)-VD

G3PA-220B-VD

G3PA-210B-VD

G3PA-210B(L)-VD, G3PA-220B(L)-VD

G3PA-450B-VD-2

Ambient temperature (°C)

Load current (A)

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