Olivetti PK-512 User manual

PK-512

PK-513

Option Printer

SERVICE MANUAL

Code Y108421-6

PUBLICATION ISSUED BY:

Olivetti S.p.A.

77, Via Jervis - 10015 Ivrea (TO)

Italy

2008, Olivetti

Revision history

After publication of this service manual, the parts and mechanism may be subject to change for

improvement of their performance.

Therefore, the descriptions given in this service manual may not coincide with the actual machine.

When any change has been made to the descriptions in the service manual, a revised version will be

issued with a revision mark added as required.

Revision mark:

• To indicate clearly a section revised, is shown at the left margin of the revised section.

The number inside represents the number of times the revision has been made.

• To indicate clearly a page that contains the revision, is shown near the page number of the

corresponding page.

The number inside represents the number of times the revision has been made.

NOTE

Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.

• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:

The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.

• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:

The revision marks for Ver. 2.0 are left as they are.

PK-512/513

Outline

MaintenanceAdjustment / Setting

Troubleshooting

Field Service Ver. 1.0 Feb. 2007

CONTENTS

PK-512/513

Outline

1. Product specifications ............................................................................................. 1

Maintenance

2. Periodical check ...................................................................................................... 3

2.1 Maintenance procedure (Periodical check parts) ................................................. 3

3. Other ....................................................................................................................... 4

3.1 Disassembly/Adjustment prohibited items ............................................................ 4

3.2 Disassembly/Assembly/Cleaning list (Other parts)............................................... 5

3.2.1 Disassembly/Assembly parts list................................................................... 5

3.3 Disassembly/Assembly procedure........................................................................ 5

3.3.1 Punch kit ....................................................................................................... 5

Adjustment/Setting

4. How to use the adjustment section ......................................................................... 9

5. Sensor Check........................................................................................................ 10

5.1 Check procedure ................................................................................................ 10

6. Finisher ................................................................................................................. 12

6.1 FS-FN adjustment............................................................................................... 12

6.1.1 Punch Vertical Position ............................................................................... 12

6.1.2 Punch Horizontal Position ........................................................................... 13

6.1.3 Punch edge detection ................................................................................. 13

6.1.4 Punch Resist Loop Size (Body) .................................................................. 14

6.2 Punch option setting ........................................................................................... 14

7. Mechanical adjustment ......................................................................................... 15

7.1 Punch hole deviation correction.......................................................................... 15

Troubleshooting

8. Jam display ........................................................................................................... 17

8.1 Misfeed display ................................................................................................... 17

8.1.1 Misfeed display resetting procedure ........................................................... 17

8.2 Sensor layout...................................................................................................... 17

8.3 Solution............................................................................................................... 18

8.3.1 Initial check items........................................................................................ 18

PK-512/513

Outline

MaintenanceAdjustment / Setting

Troubleshooting

Field Service Ver. 1.0 Feb. 2007

8.3.2 Code: 7243 ................................................................................................. 18

9. Malfunction code................................................................................................... 19

9.1 Trouble code ....................................................................................................... 19

9.2 Solution .............................................................................................................. 19

9.2.1 C1127: Punch kit movement motor drive failure ......................................... 19

Field Service Ver. 1.0 Feb. 2007 1. Product specifications

PK-512/513

Outline

1. Product specifications

A. Type

B. Functions

C. Paper type

D. Machine specifications

E. Operating environment

• Conforms to the operating environment of the main body.

NOTE

• These specifications are subject to change without notice.

Name Punch unit

Type FS-integrated type punching operation device

Punching method Stops and punches every paper

No. of holes PK-512 2-3 holes / 2-4 holes

PK-513 4 holes

Hole diameter I8.0 mm (2-3 holes), I6.5 mm (2-4 holes)

Supported mode Punch mode, through mode

Applicable post processing

mode Sort, group, staple

Size

2 hole punch setting:

A3, B4, A4/A4S, B5/B5S, A5/A5S

8 x 13, 8 1/4x 13, 8 1/2x 13, 8 1/8x 13 1/4, 11 x 17, 8 1/2x 14,

81/2x 11/8 1/2x 11S, 5 1/2x 8 1/2S, 8K, 16K/16KS

71/4x 10 1/2, 7 1/4x 10 1/2S

3 hole/4 hole punch setting:

A3, B4, A4, B5

11 x 17, 8 1/2x 11, 7 1/4x 10 1/2, 8K, 16K

Supported paper Plain paper, bond paper, colored paper, coated paper

(Main unit specifications prioritized)

Weight 64 to 128 g/m2

Punch prohibited paper

Label paper, tab paper, transparency film, 2nd base paper, holed paper,

and the other paper that may interfere with the operation of the punch unit

or the punch blade

Power requirements DC 24 V (supplied from the main body)

DC 5 V (supplied from the main body)

Max. power consumption 40 W or less

Dimensions 130 mm (W) x 470 mm (D) x 115 mm (H)

5 inch (W) x 18.5 inch (D) x 4.5 inch (H)

Weight 3.0 kg (6.5 lb)

Y108421-6 Service Manual

1. Product specifications Field Service Ver. 1.0 Feb. 2007

PK-512/513

Outline

Blank Page

Service Manual Y108421-6

Field Service Ver. 1.0 Feb. 2007 2. Periodical check

PK-512/513Maintenance

Maintenance

2. Periodical check

2.1 Maintenance procedure (Periodical check parts)

• Periodically replaced parts are not employed.

Y108421-6 Service Manual

3. Other Field Service Ver. 1.0 Feb. 2007

PK-512/513

Maintenance

3. Other

3.1 Disassembly/Adjustment prohibited items

A. Paint-locked screws

NOTE

• To prevent loose screws, a screw lock in blue or green series color is applied to

the screws.

• The screw lock is applied to the screws that may get loose due to the vibrations

and loads created by the use of machine or due to the vibrations created during

transportation.

• If the screw lock coated screws are loosened or removed, be sure to apply a screw

lock after the screws are tightened.

B. Red-painted screws

NOTE

• The screws which are difficult to be adjusted in the field are painted in red in order

to prevent them from being removed by mistake.

• Do not remove or loosen any of the red-painted screws in the field. It should also

be noted that, when two or more screws are used for a single part, only one repre-

sentative screw may be marked with the red paint.

C. Variable resistors on board

NOTE

• Do not turn the variable resistors on boards for which no adjusting instructions

are given in Adjustment/Setting.

D. Removal of PWBs

CAUTION

• When removing a circuit board or other electrical component, refer to “Handling of

PWBs” and follow the corresponding removal procedures.

• The removal procedures given in the following omit the removal of connectors and

screws securing the circuit board support or circuit board.

• Where it is absolutely necessary to touch the ICs and other electrical components

on the board, be sure to ground your body.

Service Manual Y108421-6

Field Service Ver. 1.0 Feb. 2007 3. Other

PK-512/513Maintenance

3.2 Disassembly/Assembly/Cleaning list (Other parts)

3.2.1 Disassembly/Assembly parts list

3.3 Disassembly/Assembly procedure

3.3.1 Punch kit

1. Remove the finisher from the main body.

See P.31 of the FS-517/518/608 service manual.

2. Open the front door.

3. Slide the punch scraps box [1] out

and remove it.

4. Loosen the screw [1] and remove the

board cover [2].

No Section Part name Ref. page

1 Punch kit Punch kit P. 5

[1] A04EF2C001DA

[1] [2]

A04EF2C002DA

Y108421-6 Service Manual

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