Nordson Tribomatic 2 Reference guide

TribomaticrII

Automatic Purgeable

Powder Spray Gun

Customer Product Manual

Part 303 815A

NORDSON CORPORATION DAMHERST, OHIO DUSA

For parts and technical support, call the Industrial Coating

Systems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.

Check http://emanuals.nordson.com for the latest version.

E1998 Nordson Corporation

303 815A

Issued 3/98

Manual 37-32

Nordson Corporation welcomes requests for information, comments and inquiries about its products.

Address all correspondence to

Nordson Corporation

555 Jackson Street

Amherst, OH 44001

Notice

This is a Nordson Corporation publication which is protected by copyright. No part of this document may be

photocopied, reproduced, or translated to another language without the prior written consent of Nordson

Corporation. The information contained in this publication is subject to change without notice.

Trademarks

100 Plus, Blue Box, ChromaFlex, CleanSleeve, CleanSpray, Control Coat, Cross-Cut, Easy Coat, Econo-Coat,

Excel 2000, Flow Sentry, Isocoil, Isocore, Iso-Flo, Nordson, the Nordson logo, PRX, Pro-Flo, RBX, Ready-Coat,

Rhino, Select Coat, Select Cure, Shur-Lok, Smart Spray, System Sentry, Thread Coat, Tribomatic, and Versa-Spray

are registered trademarks of Nordson Corporation.

CPX, CanWorks, Excel 2000, PowderGrid, Pulse Spray, SCF, Versa-Coat, Versa Screen, Package of Values, and

Swirl Coat are trademarks of Nordson Corporation.

Tivar is a registered trademark of Poly-Hi Corporation.

Table of Contents i

E1998 Nordson Corporation

Issued 3/98

Manual 37-32

Table of Contents

1. Introduction 1-1...............................................

2. Safety Symbols 1-1...........................................

3. Qualified Personnel 1-2.......................................

4. Intended Use 1-3.............................................

5. Installation 1-3...............................................

6. Operation 1-5................................................

7. Less-Obvious Dangers 1-7.....................................

8. Action in the Event of a System or Component Malfunction 1-7.....

9. Maintenance and Repair 1-7...................................

10. Disposal 1-9.................................................

11. Safety Labels 1-11............................................

1. Introduction 2-1...............................................

2. Operation 2-2................................................

3. Options 2-2..................................................

4. Material Descriptions 2-3......................................

1. Mounting 3-1.................................................

2. Feed Hose, Air Tubing and Ground Wire Connections 3-2..........

3. Installing Nozzles on Sprayheads 3-4...........................

1. Introduction 4-1...............................................

2. Operation 4-1................................................

3. Maintenance 4-2..............................................

afety

escription

nstallation

Operation

Table of Contents

E1998 Nordson Corporation

303 815A

Issued 3/98

Manual 37-32

1. Introduction 5-1...............................................

2. Troubleshooting Charts 5-1....................................

1. Introduction 6-1...............................................

2. Cleaning 6-2.................................................

3. Inlet and Outlet Wear Sleeve Assemblies 6-2.....................

Removal 6-2...............................................

Installation 6-4.............................................

4. Inner and Outer Wear Sleeves 6-5..............................

Removal 6-5...............................................

Installation 6-6.............................................

1. Introduction 7-1...............................................

Using the Illustrated Parts List 7-1............................

2. PTFE Charge Module Parts 7-2................................

3. Positioning and Spacing Ring Service Kit 7-4.....................

4. In-Line Ball Mount Kit Parts 7-5.................................

1. Shur-Lok Gun Mount 8-1......................................

2. Sprayheads 8-2..............................................

3. 8-Tube Sprayhead Nozzles 8-5.................................

4. 16-Tube Sprayhead Nozzles 8-6................................

5. Sprayhead Repair Kit 8-7......................................

6. Lance Extensions 8-8.........................................

7. Gun Mounting Bar 8-10........................................

8. Gun Holder Adapter Kit 8-11...................................

9. Powder Feed Hose and Air Tubing 8-12.........................

10. Miscellaneous Options 8-12....................................

11. Versa-Spray Nozzles 8-13.....................................

12. Material Descriptions 8-13.....................................

Troubleshooting

epair

arts

Options

E1995 Nordson Corporation

Section 1

Safety

1-0

E1995 Nordson Corporation

Issued 11/95

A1EN−03−[SF−POWD]−4

Safety 1-1

E1995 Nordson Corporation

Section 1

Safety

This section contains general safety instructions for using your Nordson

equipment. Task- and equipment-specific warnings are included in other

sections of this manual where appropriate. Note all warnings and follow

all instructions carefully. Failure to do so may result in personal injury,

death, or property damage.

To use this equipment safely,

Sread and become familiar with the general safety instructions

provided in this section of the manual before installing, operating,

maintaining, or repairing this equipment.

Sread and carefully follow the instructions given throughout this manual

for performing specific tasks and working with specific equipment.

Sstore this manual within easy reach of personnel installing, operating,

maintaining, or repairing this equipment.

Sfollow all applicable safety procedures required by your company,

industry standards, and government or other regulatory agencies.

Refer to the National Fire Protection Association (NFPA) standard 33

and to federal, state, regulatory agency, and local codes for rules and

regulations covering installation and operation of powder spray

systems.

Sobtain and read Material Safety Data Sheets (MSDS) for all materials

used.

Become familiar with the safety symbols presented in this section. These

symbols will alert you to safety hazards and conditions that may result in

personal injury, death, or property and equipment damage.

WARNING: Failure to observe this warning may result in

personal injury, death, or equipment damage.

1. Introduction

. Safety Symbols

Safety

1-2

E1995 Nordson Corporation

Issued 11/95

A1EN−03−[SF−POWD]−4

WARNING: Risk of electrical shock. Failure to observe this

warning may result in personal injury, death, or equipment

damage.

WARNING: Disconnect equipment from line voltage. Failure to

observe this warning may result in personal injury, death, or

equipment damage.

WARNING: Risk of explosion or fire. Fire, open flames, and

smoking prohibited.

WARNING: Wear protective clothing, safety goggles, and

approved respiratory protection. Failure to observe may result

in serious injury.

WARNING: System or material pressurized. Relieve pressure.

Failure to observe this warning may result in serious injury or

death.

CAUTION: Failure to observe may result in equipment

damage.

“Qualified personnel” is defined here as individuals who thoroughly

understand the equipment and its safe operation, maintenance, and

repair. Qualified personnel are physically capable of performing the

required tasks, familiar with all relevant safety rules and regulations, and

have been trained to safely install, operate, maintain, and repair the

equipment. It is the responsibility of the company operating the

equipment to see that its personnel meet these requirements.

. Safety Symbols (contd.)

. Qualified Personnel

Safety 1-3

E1995 Nordson Corporation

WARNING: Use of this equipment in ways other than

described in this manual may result in personal injury, death, or

property and equipment damage. Use this equipment only as

described in this manual.

Nordson Corporation cannot be responsible for injuries or damages

resulting from nonstandard, unintended applications of its equipment.

This equipment is designed and intended only for the purpose described

in this manual. Uses not described in this manual are considered

unintended uses and may result in serious personal injury, death, or

property damage. Unintended uses may result from taking the following

actions:

Smaking changes to equipment that have not been recommended or

described in this manual or using parts that are not genuine Nordson

replacement parts

Sfailing to make sure that auxiliary equipment complies with approval

agency requirements, local codes, and all applicable safety standards

Susing materials or auxiliary equipment that are inappropriate or

incompatible with your Nordson equipment

Sallowing unqualified personnel to perform any task

Read the installation section of all system component manuals before

installing your equipment. A thorough understanding of system

components and their requirements will help you install the system safely

and efficiently.

SAllow only qualified personnel to install Nordson and auxiliary

equipment.

SUse only approved equipment. Using unapproved equipment in an

approved system may void agency approvals.

SMake sure all equipment is rated and approved for the environment in

which you are using it.

SFollow all instructions for installing components and accessories.

SInstall all electrical, pneumatic, gas, and hydraulic connections to

local code.

. Intended Use

. Installation

Safety

1-4

E1995 Nordson Corporation

Issued 11/95

A1EN−03−[SF−POWD]−4

SInstall locking, manual, shutoff valves in the air supply lines to the

system. This allows you to relieve air pressure and lock out the

pneumatic system before undertaking maintenance and repairs.

SInstall a locking disconnect switch or breaker in the service line ahead

of any electrical equipment.

SUse only electrical wire of sufficient gauge and insulation to handle

the rated current demand. All wiring must meet local codes.

SGround all electrically conductive equipment within 10 feet (3 meters)

of the spray area. Ungrounded conductive equipment can store a

static charge which could ignite a fire or cause an explosion if a hot

spark is discharged.

SRoute electrical wiring, electrostatic cables, and air hoses and tubing

along a protected path. Make sure they will not be damaged by

moving equipment. Do not bend electrostatic cables around a radius

of less than 6 in. (152 mm).

SInstall safety interlocks and approved, fast-acting fire detection

systems. These shut down the spray system if the booth exhaust fan

fails, a fire is detected, or other emergency situation develops.

SMake sure the spray area floor is conductive to ground and that the

operator’s platform is grounded.

SUse only designated lifting points or lugs to lift and move heavy

equipment. Always balance and block loads when lifting to prevent

shifting. Lifting devices must be inspected, certified, and rated for a

greater weight than the equipment being lifted.

SProtect components from damage, wear, and harsh environmental

conditions.

SAllow ample room for maintenance, material supply container drop-off

and loading, panel accessibility, and cover removal.

SIf safety devices must be removed for installation, install them

immediately after the work is completed and check them for proper

functioning.

. Installation (contd.)

Table of contents

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