Nordson Encore User manual

Instruction Sheet

Part 1102654A

E2010 Nordson Corporation

P/N 1102654A

EncorerManual Spray Gun Upgrade Kit

Introduction

Use this kit to upgrade older Encore Manual Powder Spray Guns to the

latest configuration. The kit provides an improved ground path for the

display module to protect it from high voltage electrostatics. The kit

includes the following components:

SGround Pad

SBulkhead and Gasket

SBezel

SCable

SFasteners

NOTE: The installation of this kit provides access to the trigger switch. If

you have not already installed trigger switch kit 1101872, you should take this

opportunity to do so.

Installation

Removing Old Parts

1. Purge and clean the gun.

2. Remove the nozzle nut, nozzle, and electrode assembly.

3. Disconnect the powder feed hose adapter, black purge air tubing, and

clear electrode air wash tubing from the gun handle.

4. Disconnect the gun cable from the controller interface module.

5. See Figure 1. Unscrew the top screw (11) securing the hook (10) and

display module (9) to the gun body.

6. Slide the hook off the display module (9).

7. Unscrew the bottom screw (12). Discard the two screws.

8. Carefully pull the display module away from the gun.

9. If the display module has a ground cable connector (A), disconnect it.

10. Insert a small screwdriver into the recesses in the J3 gun cable/display

module connector and J2 gun cable/power supply connector and

disconnect them. Leave the trigger switch connected to the display

module.

Encore Manual Spray Gun Upgrade Kit

Part 1102654A E2010 Nordson Corporation

J3 J2

Figure 1 Removing the Display Module

11. See Figure 2. Pull on the top of the bulkhead (8) to remove it from the

gun. Leave the power supply in the gun body.

12. Remove the M5 x 10 nylon screw (24) from the gun body.

Figure 2 Removing Bulkhead and Body Screw

13. See Figure 3. Grasp the handle in one hand and the gun body in the

other. Press the thumbs of each hand together while pulling in opposite

directions to separate the gun body from the handle.

14. Remove the elbow (13) from the inlet tube (23).

2313

Figure 3 Removing Bulkhead and Body Screw

Encore Manual Spray Gun Upgrade Kit 3

Part 1102654A

E2010 Nordson Corporation

15. See Figure 4. Remove the two M3 x 20 screws (12) securing the handle

base (22) to the handle assembly.

16. Pull the base away from the handle assembly about 25−50 mm

(1−2 in.).

17. Pull the clear 4-mm tubing (4A, part of filter assembly) off the barbed

fitting (20).

1222 4A 20

Figure 4 Removing Bulkhead and Body Screw

18. See Figure 5. Gently pull the ground pad (27) away from the handle,

starting with the bottom and rotating it up and away.

19. Separate the right and left handle halves. Leave the triggers on the right

handle half.

20. Use a deep 1/4-in. socket to remove the nut and lockwasher from the

barbed fitting (20) and disconnect the gun cable ground wire (28A) and

display module ground wire (B) from the fitting (guns that have not had

the display module upgraded previously will not have a display module

ground wire). Discard the display module ground wire.

21. Remove the retaining ring (19) from the cable, then remove the

cable (28) from the base.

55_

Lockwasher

Nut

28A 19

Figure 5 Removing Bulkhead and Body Screw

Encore Manual Spray Gun Upgrade Kit

Part 1102654A E2010 Nordson Corporation

Re-assembly with New Parts

1. See Figures 5 and 6. Re-install the lockwasher and nut on the barbed

fitting and tighten the nut with a deep 1/4-in. socket.

2. Feed the new cable included with the upgrade kit (28) through the

handle base (22) and secure it to the base with the retaining ring (19).

Position the retaining ring at the angle shown.

3. Install the inlet tube with O-rings installed (23) into the handle base (22),

if removed.

4. Align the right and left handle hex pins with their mating sockets and

press the handles together.

5. Feed the cable connectors and ground wire into the front of the handle,

then slide the inlet tube through the tube guides into the handle

assembly while routing the cable through the handle as shown. Stop

when the base is about 1.5−2 inches from the bottom of the handle

assembly.

6. Connect the 4-mm clear tubing (part of filter assembly, item 4) to the

barbed fitting (20) in the handle base.

Clear tubing

Tube Guides

2220

Figure 6 Assembling Handle

Encore Manual Spray Gun Upgrade Kit 5

Part 1102654A

E2010 Nordson Corporation

7. See Figure 7. Bend the cable ground terminal (28) 90 degrees and

connect it to the inside boss of the ground pad (27) with the lockwasher

and screw (27A, 27B) included with the upgrade kit.

27A

27B

Figure 7 Installing Ground Wire

8. See Figure 8. Hook the ground pad (27) behind the locator tabs on the

rear of the handles and rotate the ground pad into position against the

handle assembly.

9. Push up on the handle base (22) to seat it in the handle, then secure the

handle base to the handle assembly with the two M3 x 20 screws (12).

Hand tighten the screws only.

22 12

Figure 8 Installing Ground Pad and Handle Base

10. See Figures 9 and 10. Position the bulkhead (8) included with the

upgrade kit behind the locator tabs and rotate the top of the bulkhead

forward until it snaps into place on the handle and gun body.

11. Route the trigger switch header and the J2 and J3 cable connectors

through the bottom opening in the bulkhead.

12. Press on the rear end of the power supply to ensure that the brass

contact inside the forward end is seated against the contact tip at the

forward end of the gun body.

13. Insert the outlet tube (14) with O-rings installed through the front of the

gun body until the tube end is even with the end of the gun body.

14. Make sure the O-ring is installed in the groove on the inlet powder tube.

Install the elbow (13) onto the end of the inlet tube.

Encore Manual Spray Gun Upgrade Kit

Part 1102654A E2010 Nordson Corporation

15. Feed the power supply J2 connector through the top opening in the

bulkhead.

16. Align the gun body assembly with the handle and slide them together,

engaging the internal ribs of the gun body with the handle tabs.

Locator Tabs

Trigger

Switch

Header

Gun

Cable

Connectors

Power

Supply

Connector

Bulkhead

Figure 9 Installing the Bulkhead and Routing Cables and Trigger Switch Header

Internal Ribs

Handle Tabs

Figure 10 Outlet Tube, Elbow, and Gun Body Installation

17. See Figure 2. Install the M5 x 10 flat head nylon screw into the gun

body to secure it to the handle.

18. Connect together the J2 power supply and cable connectors and the J3

display module and cable connectors.

Encore Manual Spray Gun Upgrade Kit 7

Part 1102654A

E2010 Nordson Corporation

19. Gently fold the trigger switch ribbon cable and other connectors into the

gun, and install the display module onto the gun.

20. See Figure 1. Slide the hook (10) onto the display module, then install

the bezel (11) included with the upgrade kit.

21. Secure the module with the screws (12) included with the upgrade kit.

22. Align the inside end of the powder tube with the elbow then push on the

tube to seat it in the elbow.

23. Install the electrode assembly on the gun, then install the nozzle on the

electrode assembly, making sure the keys in the electrode assembly

slide into the slots on the nozzle.

24. Install the nozzle nut over the nozzle and rotate clockwise to secure.

25. Connect the 6-mm blue purge air tubing, 4-mm clear electrode air wash

tubing, and powder feed hose adapter and hose to the gun.

26. Connect the gun cable to the controller interface module.

27. Turn on the interface and check the gun functions.

Kit Parts

See Figure 11.

Item Part Description Quantity Note

−1102653 KIT, upgrade, handgun, Encore 1

7 1088502 SGASKET, multiplier cover, handgun 1

8 1102624 SCOVER, bulkhead, multiplier, handgun 1

11 1102648 SBEZEL, shield, plated 1

11A 345071 SSCREW, pan head, recessed, M3 x 35, BZN 2

27 1102621 SHANDLE, ground pad, handgun, Encore 1

27A 983520 SWASHER, lock, internal, M3, zinc 1

27B 982427 SMACHINE SCREW, pan head, recessed,

M3 x 6, zinc

28 1102625 SCABLE ASSEMBLY, handgun, 6 meter 1

Encore Manual Spray Gun Upgrade Kit

Part 1102654A E2010 Nordson Corporation

27A 27B

11A

Figure 11 Kit Parts

Issued 6/10

Original copyright date 2010. Encore, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.

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