Nordson EFD ValveMate 8040 User manual

ValveMate 8040 Controller

Operating Manual

™

Electronic pdf les of Nordson EFD

manuals are also available at

www.nordsonefd.com

ValveMate 8040 Controller

2www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

You have selected a reliable, high-quality dispensing system from Nordson EFD, the world leader in uid

dispensing. The ValveMate™8040 controller was designed specically for industrial dispensing and will

provide you with years of trouble-free, productive service.

This manual will help you maximize the usefulness of your ValveMate 8040 controller.

Please spend a few minutes to become familiar with the controls and features. Follow our recommended

testing procedures. Review the helpful information we have included, which is based on more than

50years of industrial dispensing experience.

Most questions you will have are answered in this manual. However, if you need assistance, please do

not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided

on the last page of this document.

The Nordson EFD Pledge

Thank You!

You have just purchased the world’s nest precision dispensing equipment.

I want you to know that all of us at Nordson EFD value your business and will do everything in our power

to make you a satised customer.

If at any time you are not fully satised with our equipment or the support provided by your Nordson

EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000

(outside US), or Srini.Subraman[email protected].

I guarantee that we will resolve any problems to your satisfaction.

Thanks again for choosing Nordson EFD.

Srini Subramanian, General Manager

Srini Subramanian

ValveMate 8040 Controller

www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Contents

Contents.......................................................................................................................................................3

Introduction ..................................................................................................................................................4

Safety ...........................................................................................................................................................4

Preventative Maintenance ............................................................................................................................4

Specications...............................................................................................................................................5

Front Panel Buttons......................................................................................................................................6

Indicator Lamps ...........................................................................................................................................7

Modes of Operation .....................................................................................................................................7

Typical Setup — Two Valve System Installation ...........................................................................................9

Mounting the ValveMate 8040....................................................................................................................10

Input/Output Connections..........................................................................................................................11

Initiate Connection .....................................................................................................................................12

Initiate Connection Schematic ...................................................................................................................14

Installing the Air Solenoids .........................................................................................................................15

Final Setup Checklist..................................................................................................................................16

Testing the Spray Valves ............................................................................................................................17

Troubleshooting Guide ...............................................................................................................................18

Replacement Parts List ..............................................................................................................................19

ValveMate 8040 Controller

4www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Introduction

IMPORTANT: The primary control of deposit size is the valve open time. The ValveMate 8040 provides

easy access and “on the y” adjustment of valve open time.

The ValveMate 8040 is an EFD spray valve controller, incorporating programmable dispense time, digital

time readout, four independent solenoid drivers and input/output communication with host machine

PLCs.

Other features include:

• Push-button time setting input or onetouch time programming.

• Floating decimal, providing dispense time ranges of 0.001 to 99.9 seconds.

• Bright red LED display.

• Push-button purge feature.

• Low air-pressure optional tank low level detection, or other alarm detection devices.

• End-of-Cycle feedback signal.

The ValveMate 8040 has been designed with the machine builder and operator in mind. The objectives

are to bring spray valve control close to the point of application, and to provide the features necessary to

make setup and operation as easy and precise as possible.

The ValveMate is easy to operate. Once you have reviewed the features, you will understand the benets

and the ease of control the ValveMate provides.

As with all EFD products, the ValveMate has been produced to exacting specications and thoroughly

tested prior to shipment.

To obtain maximum performance from this equipment, please read the instructions carefully.

Safety

Please read the EFD product safety statement included in the package. Follow all appropriate safety

instructions.

Preventative Maintenance

As part of maintaining continuous trouble-free use of this product, EFD recommends a few very simple

preventative maintenance checks.

1. Periodically inspect tube to tting connections for proper t. Secure as necessary.

2. Check tubing for cracks and contamination. Replace tubing as necessary.

3. Check all wiring connections for looseness. Tighten as necessary.

4. If front panel requires cleaning, use a clean, soft damp rag with a mild detergent cleaner. DO NOT

USE strong solvents (acetone, MEK, etc.) as they will damage the front panel material.

ValveMate 8040 Controller

www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Specifications

NOTE: Specications and technical details are subject to engineering changes without prior notication.

Cabinet size: 18.3Wx 8.5Dx 5Hcm (7.22Wx 3.38Dx 2H")

Weight: 0.27 kg (0.6 lb)

Input AC (to power supply): 100–240 VAC (+/-10%) ~, 50/60Hz, 1.0 Amp

Output voltage (from power supply): 24 VDC — 1.25 Amp maximum

Power requirements: 24 VDC — 1.25 Amp maximum

Feedback circuits: 5 to 24 VDC — NC solid-state switch, 100 mA maximum

Initiate circuit: 5 to 24 VDC signal

Cycle rate: Exceeds 400 per minute

Time range: Programmable 0.001 to 99.9 seconds

Ambient operating conditions: Temperature: 5° C to 45° C (41° F to 113° F)

Humidity: 5 to 95%

Height above sea level: 2,000 meters max (6,562 feet)

This equipment is for indoor use only.

Product Classiﬁcation: Installation Category I

Pollution Degree 2

Meets or exceeds CE and CSA requirements

RoHS标准相关声明 (China RoHS Hazardous Material Declaration)

产品名称

Part Name

有害物质及元素

Toxic or Hazardous Substances and Elements

铅

Lead

(Pb)

汞

Mercury

(Hg)

镉

Cadmium

(Cd)

六价铬

Hexavalent

Chromium

(Cr6)

多溴联苯

Polybrominated

Biphenyls

(PBB)

多溴联苯醚

Polybrominated

Diphenyl Ethers

(PBDE)

外部接口

External Electrical

Connectors

X00000

O: 表示该产品所含有的危险成分或有害物质含量依照EIP-A, EIP-B, EIP-C

的标准低于SJ/T11363-2006 限定要求。

Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is below the

limit requirement in SJ/T11363-2006.

X: 表示该产品所含有的危险成分或有害物质含量依照EIP-A, EIP-B, EIP-C

的标准高于SJ/T11363-2006 限定要求.

Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is above the

limit requirement in SJ/T11363-2006.

ValveMate 8040 Controller

6www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Front Panel Buttons

SEL — Pressing the SEL

SPRAY VALVE CONTROLLER

8040

button scrolls sequentially through ····

and ····channel time settings appropriate to the MODE

SPRAY VALVE CONTROLLER

8040

selection.

Time in seconds is displayed on the three digit LED display.

MODE — Pressing the MODE

SPRAY VALVE CONTROLLER

8040

button scrolls through the menu at the

left of the LED. Also used for clearing ALARM faults.

SPRAY VALVE CONTROLLER

8040

RUN — Enables external initiate inputs. The cycle button is

disabled.

SPRAY VALVE CONTROLLER

8040

SETUP — Setup / testing / and modication of ····and ····

TIMER modes.

SPRAY VALVE CONTROLLER

8040

PURGE — Enables individual or simultaneous purge of spray

valves. Used in conjunction with SEL

SPRAY VALVE CONTROLLER

8040

channel selector, PURGE

SPRAY VALVE CONTROLLER

8040

can occur with or with out nozzle air function. See page 17

for complete PURGE

SPRAY VALVE CONTROLLER

8040

sequence details.

SPRAY VALVE CONTROLLER

8040

TEACH — For easy setting / teach of times modes longer spray

cycle applications.

SPRAY VALVE CONTROLLER

8040

DELAY — Allows user entry to increase or decrease post nozzle

air delay upon completion of spray valve actuation.

CYCLE — Pressing the CYCLE

SPRAY VALVE CONTROLLER

8040

button will provide different results

according to the selected MODE.

TIME SET — Pressing the UP

SPRAY VALVE CONTROLLER

8040

or DOWN

SPRAY VALVE CONTROLLER

8040

buttons will change

valve-on time for the selected valve(s) or the DELAY time. Pressing both

buttons simultaneously will zero out the time. These buttons are enabled

in the RUN,

SPRAY VALVE CONTROLLER

8040

SETUP

SPRAY VALVE CONTROLLER

8040

, and DELAY

SPRAY VALVE CONTROLLER

8040

modes only.

ALARM INDICATORS — At the beginning of any of the spray activities,

if ALARM circuit is open, “ALr”

ashes on the LED display. ALARM

condition needs to be corrected — either low pressure, low level, or

other alarm open circuit. After the circuit is restored, the ashing “ALr”

becomes steady. Press MODE

SPRAY VALVE CONTROLLER

8040

button to resume normal

operation.

SPRAY VALVE CONTROLLER

8040

ValveMate 8040 Controller

www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Indicator Lamps

The indicator lamp

SPRAY VALVE CONTROLLER

8040

at the far left will be lit any time valves are

actuated.

The four numbered spray lamps around the SEL

SPRAY VALVE CONTROLLER

8040

button will be lit

····and ····sequentially then all ON by pressing the SEL

SPRAY VALVE CONTROLLER

8040

button.

In the center of the front panel are ve indicator lamps:

SPRAY VALVE CONTROLLER

8040

SPRAY VALVE CONTROLLER

8040

SPRAY VALVE CONTROLLER

8040

SPRAY VALVE CONTROLLER

8040

SPRAY VALVE CONTROLLER

8040

. These lamps indicate the mode of operation.

Modes of Operation

SPRAY VALVE CONTROLLER

8040

RUN — The ValveMate 8040 is ready to be initiated through the

I/O, resulting in a spray cycle. Time settings can be made “on the y”

while the machine is running. For “on the y” adjustment, select

SPRAY VALVE CONTROLLER

8040

appropriate channel, ····and ····. Press CYCLE

SPRAY VALVE CONTROLLER

8040

. LED

display will “ash.” Press UP

SPRAY VALVE CONTROLLER

8040

or DOWN

SPRAY VALVE CONTROLLER

8040

arrow to add or subtract

time to selected channel. When nished, press CYCLE to lock in new

TIME. Initiate signals are only enabled in the RUN mode.

SPRAY VALVE CONTROLLER

8040

SETUP — In the SETUP

SPRAY VALVE CONTROLLER

8040

mode, time settings can be changed

and spray volume tested.

SPRAY VALVE CONTROLLER

8040

PURGE — This allows purging from selected

SPRAY VALVE CONTROLLER

8040

or all channels for

the duration the CYCLE

SPRAY VALVE CONTROLLER

8040

button is pressed. PURGE

SPRAY VALVE CONTROLLER

8040

can occur

with or without nozzle air function. (See page17 for complete PURGE

sequence details.)

SPRAY VALVE CONTROLLER

8040

TEACH — Select

SPRAY VALVE CONTROLLER

8040

channel. Pressing and holding the CYCLE

SPRAY VALVE CONTROLLER

8040

button in the TEACH

SPRAY VALVE CONTROLLER

8040

mode will begin “ashing” of the LED display

for 5 seconds before TEACH function begins. Add incremental time to

selected channel by continued press and hold of CYCLE

SPRAY VALVE CONTROLLER

8040

button, or

“.000” out channel time and begin TEACH

SPRAY VALVE CONTROLLER

8040

sequence described

above. Repeat sequence for each channel.

SPRAY VALVE CONTROLLER

8040





FLASHING LED





ValveMate 8040 Controller

8www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Modes of Operation (continued)

SPRAY VALVE CONTROLLER

8040

DELAY — In the delay

SPRAY VALVE CONTROLLER

8040

mode, the time set buttons can be

used to enter a post nozzle air delay for the selected spray valve. This

delay is used to ensure that all uid is atomized after the valve closes

leaving a clean nozzle.

Steady Mode Operation

Channel ····and ····can be put into a steady mode / time

override operation. In Setup mode

SPRAY VALVE CONTROLLER

8040

, press SEL

SPRAY VALVE CONTROLLER

8040

for selected

channel. Press both UP / DOWN

SPRAY VALVE CONTROLLER

8040

SPRAY VALVE CONTROLLER

8040

buttons to “.000” out channel

time. Press and hold DOWN

SPRAY VALVE CONTROLLER

8040

button for 5 seconds or until “– – –”

appears on LED display. Repeat steps for each channel requiring steady

mode. To return to TIME setting, enter SETUP

SPRAY VALVE CONTROLLER

8040

mode. Select

SPRAY VALVE CONTROLLER

8040

appropriate channel. Press UP / DOWN

SPRAY VALVE CONTROLLER

8040

SPRAY VALVE CONTROLLER

8040

buttons simultaneously.

“.000” will appear on LED display. Re-enter time value as needed.

SPRAY VALVE CONTROLLER

8040









ValveMate 8040 Controller

www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Typical Setup — Two Valve System Installation

VALVE AIR PRESSURE

70 PSI (4.8) BAR

SN 000000

MADE IN THE USA

VALVE AIR PRESSURE

70 PSI (4.8) BAR

SN 000000

MADE IN THE USA

SPRAY VALVE CONTROLLER

8040

Alarm In

Low

Pressure

Switch

Tank Air Line

Nozzle Air Supply

Actuating Air

1-Liter

Tank

Filter

Regulator

Solenoid Cables

Nozzle Air

Solenoid

ValveMate 8040

Controller

Actuating Air Supply

Actuating Air Solenoid

Nozzle Air

Spray Valves

Fluid Feed Line

Nozzle Air

Regulator

Electrical

Constant Air

Fluid

Actuating Air

Nozzle Air

ValveMate 8040 Controller

10 www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Input Power Supply

A universal 24VDC remote power supply is included with each

ValveMate8040. Select a convenient location and connect to appropriate

input voltage.

Mounting the ValveMate 8040

The ValveMate 8040 can be mounted either over or under a cabinet using

screws or panel mounted using the optional bezel mount #7022038.

Panel mount

bezel

Fits M4 or UNC / UNF #8

screws for under or over

cabinet mounting

Panel thickness

(see table)

Spring

clamps

Dimension

Min Max

mm in. mm in.

A 183.6 7.23 185.2 7.29

B 51.6 2.03 53.1 2.09

C R3.3 R.13 R9.4 R.37

Thickness 1.6 0.063 2.3 0.091

C (4X)

Panel Cutout Dimensions

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