NordicTrack NCCEL09940 User manual

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Keep this manual

for future reference.

Model No. NCCEL09940

Serial No. _

Serial Number

Decal

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USER’S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to providing complete

customer satisfaction. If you

have questions, or if there are

missing parts, please call:

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(excluding holidays).

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

NordicTrack is a registered trademark of ICON IP, Inc.

97 98

105

108

114

116

115

106

107

108

121

120

118

123

124

123

118

120

110

122

108

119

110

EXPLODED DRAWING—Model No. NCCEL09940 R0604A

To identify the parts shown below, see the PARTLIST on pages 24 and 25.

Note: # indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover

of this manual for information about ordering replacement parts.

105 2 M8 x 38mm Button Bolt

106 2 Upper Foam Grip

107 2 Lower Foam Grip

108 3 M4 x 25mm Tek Screw

109 2 7.6mm Spacer

110 4 Wheel Bushing

111 2 M8 x 19mm Patch Screw

112 2 Wheel

113 1 Belt

114 1 Pulse Extension Wire

115 1 Upper Wire Harness

116 1 Power Cord

117 1 Power Socket

118 2 Upper Body Arm

119 2 Weld Spacer

120 2 Sleeve

121 2 Upper Body Foam Grip

122 2 Upper Body Endcap

123 4 Upper Body Bushing

124 2 M5 x 5mm Screw

125 2 M4 x 19mm Round Head Screw

126 1 Stop Bracket

127 1 Nylon Zip Tie

# Allen Wrench

# User’s Manual

Key No. Qty. Description Key No. Qty. Description

PART LIST—Model No. NCCEL09940 R0604A

1 1 Frame

2 1 Upright

3 1 Ramp

4 1 Left Pedal Leg

5 1 Right Pedal Leg

6 1 Rear Stabilizer

7 1 Rear Stabilizer Cover

8 1 Front Stabilizer

9 1 Front Stabilizer Cover

10 1 Left Pedal

11 1 Right Pedal

12 1 Incline Motor

13 1 Incline Axle

14 1 Pivot Axle

15 1 Left Side Shield

16 1 Right Side Shield

17 1 Console

18 1 Right Flywheel Cover

19 1 Left Flywheel Cover

20 2 Pulse Sensor w/Wire

21 1 Right Incline Cover

22 1 Left Incline Cover

23 1 Right Handlebar

24 1 Left Handlebar

25 1 Upper Handlebar Cover

26 2 Handlebar Cover

27 1 Frame Cover

28 2 Pedal Wheel

29 4 Wheel Bearing

30 2 Frame Bushing

31 2 Upper Body Leg

32 1 “C” Magnet

33 1 Magnet Bracket

34 1 Left Crank Arm

35 2 29.5mm Pulley Spacer

36 1 Flywheel

37 1 Magnet

38 1 Pulley

39 1 Control Box Cover

40 1 Control Board

41 1 Control Box

42 1 Lower Wire Harness

43 1 Crank

44 2 Crank Bearing

45 1 Idler

46 4 Foot

47 4 Ramp Bushing

48 2 Ramp Cover

49 1 Incline Sensor

50 1 Sensor Cover

51 4 Pedal Leg Bushing

52 1 Resistance Motor

53 1 Reed Switch Bracket

54 1 Clamp

55 1 Reed Switch/Wire

56 1 Return Spring

57 1 Guide Rod

58 1 Resistance Cable

59 1 Flywheel Axle

60 2 Flywheel Bearing

61 2 Eye Bolt

62 2 Adjustment Bracket

63 2 M8 x 47mm Button Screw

64 2 M6 Washer

65 2 M8 x 79mm Bolt Set

66 2 M8 Washer

67 2 M10 x 50mm Bolt Set

68 2 Handlebar Bushing

69 2M4 x 16mm Round Head Screw

70 2 M10 x 108mm Button Screw

71 1M8 Tek Washer

72 1 M11 x 40mm Bolt Set

73 2M10 Split Washer

74 1 M8 x 25mm Button Bolt

75 1 M10 x 19mm Button Bolt

76 4 M6 x 16mm Patch Screw

77 4 M5 Nut

78 4 M5 x 16mm Bolt

79 4 M5 Washer

80 2 M6 x 18mm Bolt

81 1 M6 x 25mm Bolt

82 2 5/16” x 25mm Flange Screw

83 4 M8 x 54mm Button Screw

84 8 M8 x 44mm Button Screw

85 4 M8 x 41mm Button Bolt

86 6 M8 Jam Nut

87 8M4 x 38mm Screw

88 3 M8 Nylon Locknut

89 1 M10 Nylon Locknut

90 3M6 Nut

91 2 M6 Nylon Locknut

92 2 Snap Ring

93 2 M8 x 54mm Button Screw

94 4 #8 x 9.5mm Screw

95 4 M4 x 19mm Screw

96 1 M4 x 12mm Round Head Screw

97 2 M4 x 25mm Screw

98 24 M4 x 16mm Screw

99 2 Ramp Spacer

100 4 M5 Nylon Locknut

101 2 31.5mm Pulley Spacer

102 1 Right Crank Arm

103 1 Flywheel Spacer

104 2 Support Plate

To locate the parts listed below, see the EXPLODED DRAWING on page 26 and 27.

Grease

99 Tubes

2. Identify the Pivot Axle (14), which is the longer of the

two axles. Slide a Ramp Cover (48) onto an M6 x

16mm Patch Screw (76) as shown. Tighten the Patch

Screw into one end of the Pivot Axle. Apply a small

amount of the included grease to the Pivot Axle.

Have a second person hold the two Ramp Spacers

(99) against the sides of the Frame (1) so they cover

the indicated tubes on the Frame. Lift the Pedal Legs

(not shown) out of the way and align the round tubes

on the Ramp (3) with the Ramp Spacers. Make sure

that the Ramp is turned as shown in drawing 3

below. Insert the Pivot Axle (14) into the Ramp, the

Ramp Spacers, and the Frame. If necessary, tap the

Pivot Axle with a rubber mallet to insert it.

Slide the other Ramp Cover (48) onto an M6 x 16mm

Patch Screw (76) as shown. Tighten the Patch Screw

into the open end of the Pivot Axle (14).

Tubes

3. Slide an M6 Washer (64) onto an M6 x 16mm Patch

Screw (76). Tighten the Patch Screw into one end of

the Incline Axle (13). Apply a small amount of grease

to the Incline Axle.

Raise the Ramp (3). Insert the Incline Axle (13) into

the welded tube under one side of the Ramp, through

the motor screw, and then into the welded tube under

the other side of the Ramp. As you insert the Incline

Axle through the motor screw, make sure that the

motor screw does not turn.

Slide an M6 Washer (64) onto an M6 x 16mm Patch

Screw (76). Tighten the Patch Screw into the open

end of the Incline Axle (13). 13

Grease

Motor

Screw

364

4. Have another person hold the Upright (2) in the posi-

tion shown.

Connect the Upper Wire Harness (115) to the Lower

Wire Harness (42). Insert the connectors on the Wire

Harnesses up into the Upright (2). Carefully pull the

upper end of the Upper Wire Harness to remove

the slack from the Wire Harnesses. See the inset

drawing. Attach the Lower Wire Harness to the Upright

with the Nylon Zip Tie (127). Pull the Nylon Zip Tie

tight and cut off the excess.

Insert the Upright (2) into the Frame (1). Be careful to

avoid pinching the Wire Harnesses (115, 42). Attach

the Upright with two M10 x 108mm Button Screws

(70), two M10 Split Washers (73), and two 7.6mm

Spacers (109). Make sure that the curved sides of

the Spacers are facing the Upright. Be careful to

avoid damaging the Wire Harnesses with the

Button Screws. Do not tighten the Button Screws

yet.

115

Pull

70 42

109

Do not pinch

the Wire

Harnesses

(115, 42)

during this

step.

127

105

118

119

Grease

Lubricate

118

5. Slide a Weld Spacer (119) onto the axle on the left

side of the Upright (2), with the open side of the Weld

Spacer facing the Upright. Apply a small amount of

grease to the axle.

Apply a small amount of the included Teflon®lubricant

to a paper towel. Rub a thin film of the lubricant onto

one of the Upper Body Legs (31). Insert the Upper

Body Leg into one of the Upper Body Arms (118) as

shown. Hold the Upper Body Arm with one hand, hold

the Upper Body Leg with your other hand, and slide

the Upper Body Arm onto the axle on the left side of

the Upright (2). Then, slide the Upper Body Leg out of

the Upper Body Arm until it rests on the Ramp (3).

Have another person hold the Left Handlebar (24)

near the Upright (2) as shown. Connect the left Pulse

Sensor Wire (20) to the Pulse Extension Wire (114).

Slide the upper end of the Left Handlebar (24) into the

tube on the front of the Upright (2), while sliding the

lower end of the Left Handlebar onto the axle on the

left side of the Upright. Attach the upper end of the

Left Handlebar with two M8 x 41mm Button Bolts (85)

and two M8 Jam Nuts (86); be careful not to damage

the Wires (20, 114) as you insert the Button Bolts.

Make sure that the Jam Nuts are resting in the

hexagonal holes in the Left Handlebar.Attach the

lower end of the Left Handlebar with an M8 x 38mm

Button Bolt (105) and an M8 Jam Nut (86).

Attach the other Upper Body Arm (118) and the Right

Handlebar (23) to the Upright (2) in the same way.

114

6. Look inside one of the Handlebar Covers (26) and

locate the square tabs connecting the two halves.

Gently lift the tabs and disconnect the halves.

Hold the two halves of the Handlebar Cover (26)

around the tube on the left side of the Upright (2). Align

the halves and press them together until they lock.

Attach the other Handlebar Cover (26) to the right side

of the Upright (2) in the same way.

Hold the halves of the Upper Handlebar Cover (25)

around the tube on the front of the Upright (2); be

careful not to damage the Wires (not shown).

Attach the Upper Handlebar Cover with an M4 x 12mm

Round Head Screw (96).

10.Make sure that all parts of the elliptical exerciser are properly tightened. Cover the floor beneath the

elliptical exerciser to protect the floor from damage. Note: Some extra hardware may be left over.

The elliptical exerciser is now fully assembled. If you have purchased the optional chest pulse sensor

(see page 21), refer to page 9.

7. Apply a liberal amount of grease to the long side of

each M8 x 79mm Bolt Set (65).

Identify the Left Pedal (10), which has a notch near

the right side. Place the Left Pedal on the Left Pedal

Leg (4). Have a second person hold the bracket on the

left Upper Body Leg (31) inside of the bracket on the

Left Pedal Leg, and hold a Wheel (28) inside of the

bracket on the left Upper Body Leg.

Align the indicated holes, and attach the Left Pedal

(10), the left Upper Body Leg (31), and the Wheel (28)

to the Left Pedal Leg (4) with an M8 x 79mm Bolt Set

(65). Attach the other end of the Left Pedal to the Left

Pedal Leg with two M8 x 54mm Button Screws (83).

Repeat this step on the right side of the elliptical

exerciser.

See step 4. Tighten the two M10 x 108mm Button

Screws (70).

65 28

Notch

9. Plug the Power Cord (116) into the Power Socket

(117) at the rear of the elliptical exerciser.

116

117

8. Have another person hold the Console (17) near the

Upright (2).

Connect the Upper Wire Harness (115) to the wire har-

ness on the Console (17). Connect the Pulse

Extension Wire (114) to the pulse wire on the Console.

Next, locate the two ground wires that are attached

with a screw to the Upright (2). Connect the ground

wires to the two smallest wires on the Console.

Carefully insert all excess wiring up into the Console

(17) and down into the Upright (2). Attach the Console

to the Upright with four M4 x 16mm Screws (98).

(Note: The Screws may be shipped in the console

box.) Be careful to avoid pinching the wires.

Ground

Wires

115

114

Do not pinch

the wires

during this step.

Holes

Grease

INSTALLING THE RECEIVER FOR THE OPTIONAL CHEST PULSE SENSOR

If you have purchased the optional chest pulse sensor (see page 21), follow the steps below to install the

receiver included with the optional chest pulse sensor.

1. Look under the Console (17) and locate the access

cover. Remove the access cover.

2. Hold the receiver in the position shown, with the small

cylinder at the top. Using the two screws included with

the chest pulse sensor, attach the receiver to the two

plastic posts (not shown) inside the access opening in

the back of the Console (17).

3. Connect the wire on the receiver to the indicated wire

on the Console (17). Make sure that the connectors on

the wires snap together. Discard the other wires includ-

ed with the chest pulse sensor.

4. Reattach the access cover to the Console (17). Screws

Cylinder

Receiver

Access Cover

HOW TO PLUG IN THE POWER CORD

This product

must be

grounded.

If it should

malfunction

or break

down,

grounding

provides a

path of least

resistance for

electric

current to reduce the risk of electric shock. This prod-

uct is equipped with a cord having an equipment-

grounding conductor and a grounding plug. Plug the

power cord into an appropriate outlet that is prop-

erly installed and grounded in accordance with all

local codes and ordinances. This product is for

use on a nominal 120-volt circuit. Important: The

elliptical exerciser is not compatible with GFCI-

equipped outlets.

A temporary

adapter may

be used to

connect the

power cord

to a 2-pole

receptacle

as shown at

the right if a

properly

grounded

outlet is not

available. The temporary adapter should be used only

until a properly grounded outlet can be installed by a

qualified electrician.

The green-colored rigid ear, lug, or the like extending

from the adapter must be connected to a permanent

ground such as a properly grounded outlet box cover.

Whenever the adapter is used, it must be held in

place by a metal screw. Some 2-pole receptacle out-

let box covers are not grounded. Contact a quali-

fied electrician to determine if the outlet box cover

is grounded before using an adapter.

Note: When the power cord is plugged in, the ellip-

tical exerciser’s incline system may automatically

calibrate itself. During the calibration process, two

dashes (– –) will appear in the left display of the

console and the ramp will move to the highest

position and then return to the lowest position.

The calibration process will last for one to two

minutes.

EXERCISING ON THE ELLIPTICAL EXERCISER

To mount the elliptical exerciser, hold the handlebars

and step onto the pedal that is in the lowest position.

Next, step onto the other pedal. Push the pedals until

they begin to move with a continuous motion.

To dismount the elliptical exerciser, wait until the ped-

als come to a complete stop. The elliptical exerciser

does not have a free wheel; the pedals will contin-

ue to move until the flywheel stops. When the ped-

als are stationary, step off the highest pedal first.

Then, step off the lowest pedal.

DANGER: Improper connection of

the equipment-grounding conductor can result

in an increased risk of electric shock. Check

with a qualified electrician or serviceman if

you are in doubt as to whether the product is

properly grounded. Do not modify the plug

provided with the product—if it will not fit the

outlet, have a proper outlet installed by a qual-

ified electrician.

Grounded Outlet Box

Grounding Plug

Grounded Outlet

Grounding Pin

HOW TO USE THE ELLIPTICAL EXERCISER

Grounded Outlet Box

Adapter

Lug

Metal Screw

Pedals

Handlebar

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