Molex AT-1300 User manual

AT-1300 Air Head Crimp Tool

Doc No. ATS-640070800 Release Date: 07- -03 UNCONTROLLED COPY Page 1 of 6

Revision: B Revision Date: 10-13-06

Air Powered

Crimp Tool Head

Krimptite





Application Tooling

Specification S eet

Order No. 64007

0800

Engineering No. AT 1300

FEATURES

 Quick-change tool head for the 19 79-0001 (AT- 00)

 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

Products: Krimptite™ Flag Ring and Spade Terminals, 14–16 AWG. This tool head is intended for use in the

19 79-0001 (AT- 00) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Mec anical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.

The following charts show the UL specifications for various wire sizes. The tensile strength is shown in

pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL

486 A

*UL - 486 A - Terminals (Copper conductors only)

The following is a partial list of the product part numbers and their specifications that this tool is designed to

run. We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 14

–

16 AWG 2.0

–

1.30mm²

Terminal No. Terminal Eng No. (REF)

Wire Strip Lengt

Insul

ation Diameter

Max

imum

In.

19041

0007

143

. 66

6.75

N/A

19041

0009

143

. 66

6.75

N/A

19041

001

143

. 66

6.75

N/A

1904

0004

148

. 66

.75

N/A

1904

0006

148

. 66

6.75

N/A

1904

0008

148

. 66

6.75

N/A

AT-1300 Air Head Crimp Tool

Doc No. ATS-640070800 Release Date: 07- -03 UNCONTROLLED COPY Page of 6

Revision: B Revision Date: 10-13-06

Operation

Refer to the instruction manual for the 19 79-0001 (AT- 00) for mounting this crimp tool

head.

Crimping Terminals

1. Slip the ring or spade of the flag terminal under the locator tab and center the

terminal barrel into the conductor punch of the lower jaw. Make sure the open side

of the barrel is facing down. See Figure 1.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the

tool nests.

. Insert the properly stripped wire into the terminal barrel. See Figure 3.

3. Push on the wire to assure it is fully seated in the terminal. See Figure and 3. Cycle the tool.

4. Remove the crimped terminal. Inspect for proper crimp.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down

in the tool if using unbrazed product, as this will provide higher pull force values.

Figure 1

LOCATOR

TAB

TERMINAL

WIRE

TERMINAL

Figure 2

JAWS

OPEN

SAFETY

SHIELD

LOCATOR

TERMINAL

WIRE

CONDUCTOR

PUNCH

Figure 3

CONDUCTOR

ANVIL

AT-1300 Air Head Crimp Tool

Doc No. ATS-640070800 Release Date: 07- -03 UNCONTROLLED COPY Page 3 of 6

Revision: B Revision Date: 10-13-06

“

X ”

NOT POSSIBLE TO PIN GAUGE, MEASURE A

CRIMPED UNINSULATED TERMINAL OR SLUG*

*SOLDER, LEAD

SIMILAR SOFT METAL

Maintenance

It is recommended that each operator of the tool be made aware of,

and responsible for, the following maintenance steps:

1. Remove dust, moisture and other contaminants with a clean

brush, or soft, lint-free cloth.

. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins, pivot points and bearing surfaces are

protected with a thin coat of high quality machine oil. Do not oil

excessively. This tool was engineered for durability, but like any

fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. Use a light oil

such as 30 weight automotive oil at the oil points shown in

Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable

calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, measurements

should be taken from each conductor nest and compared to this chart. The tool should be lubricated prior to

recalibration to ensure consistent measurements.

Nest Color Code

Wire Range

“X” Dimension Conductor Crimp

Crimp Inspection Marking

AWG

mm²

Mean

No Go

Blue

.00

–

1.30

.093

.089

.101

---

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All

vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of

30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or

exchange will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

AT-1300 Air Head Crimp Tool

Doc No. ATS-640070800 Release Date: 07- -03 UNCONTROLLED COPY Page 4 of 6

Revision: B Revision Date: 10-13-06

Figure 5

#4 40 X 1/8 LONG

BHSC

PARTS LIST

Item

Order No

Description

Quantity

64007

0800

Crimp Tool Head

Fig

ure

64005

0000

Basic Air Tool Head

64003

0875

Locator Assembly

64003

0870

Tooling Kit

Tooling Kit Only

64003

080

Conductor Anvil

64003

080

Conductor Punch

AT-1300 Air Head Crimp Tool

Doc No. ATS-640070800 Release Date: 07- -03 UNCONTROLLED COPY Page 5 of 6

Revision: B Revision Date: 10-13-06

Figure 6

(4)

(

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Fig

ure

64005

0103

Nose Guard

64000

0077

Repair Kit (Springs, Rods Pivots, Rings, and Washers)

N/A

M4 by 1

ong

Freedrive Pan Head Screw

N/A

3/16” by 3/8” Long Dowel Pin

1**

** Available from an Industrial supply company such as MSC (1

800

645

7 70).

AT-1300 Air Head Crimp Tool

Doc No. ATS-640070800 Release Date: 07- -03 UNCONTROLLED COPY Page 6 of 6

Revision: B Revision Date: 10-13-06

Air Powered

Crimp Tool Head

Krimptite





Certificate of Calibration

Order No. 64007

Engineering No. AT 1300

Tool Order Number _______________

Tool Eng. Number ________________

Tool Revision ___________________

Serial Number __________________

Date of Manufacture ______________

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ___________ Actual = ___________

Technician _____________________

Date of Calibration ________________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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