Molex 207129 Series User manual

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Pa e 1 of 6

Revision: B Revision Date: 07-05-06

Air Powered

Crimp Tool Head

Application Tooling

Specification Sheet Order No 64007-3500

FEATURES

 Quick-chan e tool head for the 19279-0001 (AT-200)

 3-nested tool eliminates the need for additional tools

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimpin position for each of

the three nests

 Pneumatic powered crimp tools help reduce fati ue and discomfort from repetitive manual crimpin

SCOPE

Products: 2.13mm (.084”) Diameter Solid Pin and Socket Male Terminals and Female Connector Terminals for 14–

20 AWG. This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional

bench adapter 19078-0307 (ATBA) and foot switch.

Terminal Series No

Wire Size

Insulation Diameter

Strip Length

AWG

mm²

42023

2.00

0.50

1.52

3.30

.060

.130

3.96

5.53

.156

.218

42024

2.00

0.50

3.30

.060

.130

3.96

5.53

.156

.218

Conditions

After crimpin , the conductor profile should measure the followin . See notes on pa e 2.

Note:

It may be required to run 18 AWG terminals with pressure settin at 120 PSI on the re ulator.

Terminal Series No Wire Size

Crimp Height

(REF)

Punch Width

(Ref) Pull Force Minimum Profile

AWG

42023

2.00

1.55

165

.061

.065

2.70

3.20

222.4

50.00

1.30

1.40

1.50

.055

.059

2.50

3.20

133.4

30.00

0.80

1.30

1.40

051

.055

2.20

2.80

88.9

20.00

0.50

1.30

1.40

.051

.055

2.20

2.80

57.8

13.00

42024

2.00

1.55

165

.061

.065

2.70

3.20

222.4

50.00

1.30

1.40

1.50

.055

.059

2.50

3.20

133.4

30.00

0.80

1.30

1.40

.051

.055

2.20

2.80

88.9

20.00

0.50

1.30

1.40

.051

.055

2.20

2.80

57.8

13.00

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Pa e 2 of 6

Revision: B Revision Date: 07-05-06

Figure 1

WIRE AGAINST

LOCATOR BLADE

WIRE

TERMINAL

Figure 3

LOCATOR

WIRE

CONDUCTOR

PUNCH

INSULATION

ANVIL

CONDUCTOR

ANVIL

INSULATION

PUNCH

LOCATOR

BLADE

LOCATOR

BLADE

JAWS

OPEN

SAFETY

SHIELD

LOCATOR

Figure 2

PUSH UP

TO LOAD

TERMINAL

Notes:

1. This tool should only be used for the terminals and wire au es

specified on this sheet.

2. This tool is not adjustable for crimp hei ht. Variations in tools,

terminals, wire strandin s and insulation types may affect crimp hei ht.

3. This tool is intended for standard conductor sizes. It may not ive a

ood insulation crimp support for all insulation sizes and types.

4. Pull force should be used as the final criteria for an acceptable crimp.

Pull force is measured with no influence from the insulation crimp. The

insulation should be stripped lon 12.7mm (1/2”) so the insulation rips on the terminal do not rip the

insulation on the wire or the conductor. Refer to the Molex Quality Crimpin Handbook 63800-0029 for

additional information on crimpin and crimp testin .

Operation

Refer to the instruction manual for the 19279-0001 (AT-200) for mountin this crimp tool head.

Caution: Never operate this tool without the supplied safety shield in place. Never place fin ers in the tool nests.

Crimping Terminals

1. Push up on the locator blade and position the terminal with the barrel facin up into the correct die profile

A,B, or C), centerin the barrel in the lower jaw as shown in Fi ure 1 and Fi ure 2. Release the locator

blade to hold the terminal in position.

2. Insert the properly stripped wire into the terminal barrel. See Fi ure 2.

3. Place a wire into the terminal and up a ainst the locator blade. See Fi ure 3. Cycle the tool.

4. Lift up on the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location.

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Pa e 3 of 6

Revision: B Revision Date: 07-05-06

Maintenance

It is recommended that each operator of the tool be made aware

of, and responsible for, the followin maintenance steps:

1. Remove dust, moisture and other contaminants with a clean

brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could dama e the

tool.

3. Make certain all pins; pivot points and bearin surfaces are

protected with a thin coat of hi h quality machine oil. Do

not oil excessively. The 64007-3500 was en ineered for

durability, but like any fine piece of equipment it needs

cleanin and lubrication for a maximum service life of trouble-free crimpin . Use a li ht oil such as 30

wei ht automotive oil used at the oil points shown in Fi ure 4, every 5,000 crimps or monthly will

si nificantly enhance the tool life and ensure a stable calibration.

4. When the tool is not in use store the tool in a clean, dry area.

Warranty

This tool is for electrical terminal crimpin purposes only. This tool is made of the best quality materials. All vital

components are lon life-tested. All tools are warranted free of manufacturin defects for a period of 30 days

Should such a defect occur, we will repair or exchan e the tool free of char e. This repair or exchan e will not

be applicable to alter, misused, or dama ed tools. This tool is desi ned for hand use only. Any clampin ,

fixturin , or use of handle extensions voids this warranty.

Hand held crimpin tools are intended for low volume, prototypin , or repair requirements only.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and toolin .

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Pa e 4 of 6

Revision: B Revision Date: 07-05-06

PARTS LIST

Item

Order No

Description

Quantity

64007

3500

Crimp Tool Head

Fig

ure

64005

0130

Basic Air Tool Head

63811

3575

Locator Assembly

63811

3570

Toolin Kit

Tooling Kit Only

N/A

Conductor Punch

N/A

Conductor Anvil

N/A

Insulation Punch

N/A

Insulation Anvil

N/A

4.08 Dia. by 10mm Lon

Dowel Pins

2**

N/A

4.08 Dia. by 12.5mm Lon Dowel Pins

2**

N/A

.25 I.D. by .357 O.D. by .005” Thick Washer

2**

** Available from an Industrial supply company such as MSC (1

800

645

7270).

REF

637002803

Figure 5

M4 NYLON HEX NUT

(2)

M4 NYLON HEX NUT

M4 FLAT WASHER

(2)

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Pa e 5 of 6

Revision: B Revision Date: 07-05-06

Figure 6

(4)

(

(4)

(2)

Parts List (Continued)

Item

Order No

Description

Quantity

64005

0130

Basic Air Tool Head

Fig

ure

64005

0103

Nose Guard

64000

0077

Repair Kit (Sprin s, Rods Pivots ,Rin s, and Washers)

N/A

M4 by 20 L

Freedrive Pan Head Screw

1**

N/A

M4 by 25 L

Freedrive Pan

Head Screw

1**

N/A

3/16” by 3/8” Lon Dowel Pin

1**

N/A

Nylon Hex Nut M4 by 0.70mm

2**

N/A

M4 Flat Washer

1**

** Available from an Industrial supply company such as MSC (1

800

645

7270).

Air Crimp Tool Head

Doc No: ATS-640073500 Release Date: 06-08-04 UNCONTROLLED COPY Pa e 6 of 6

Revision: B Revision Date: 07-05-06

Air Powered

Crimp Tool Head

Certificate of Calibration

Order No 64007-3500

Tool Order Number -----------------------------

Tool En . Number -----------------------------

Tool Revision ----------------------------

Serial Number -----------------------------

Date of Manufacture ----------------------------

Pin Gau e of Conductor Nest/Nests or Slu hei ht if the nest is the “F” Crimp style.

Ran e Conductor Nest # 1 = -------------------- Actual = --------------------

Ran e Conductor Nest # 2 = -------------------- Actual = --------------------

Ran e Conductor Nest # 3 = -------------------- Actual = --------------------

Technician --------------------

Date of Calibration --------------------

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated durin this operation.

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