Mitsubishi Electric QX10-TS User manual

I/O Module Type Building Block

User's Manual

QX10 QY10

QX10-TS QY10-TS

QX28 QY18A

QX40 QY22

QX40-S1 QY40P

QX40-TS QY40P-TS

QX40H QY41H

QX41 QY41P

QX41-S1 QY42P

QX41-S2 QY50

QX42 QY68A

QX42-S1 QY70

QX50 QY71

QX70 QY80

QX70H QY80-TS

QX71 QY81P

QX72 QY82P

QX80 QH42P

QX80-TS QX41Y41P

QX80H QX48Y57

QX81 QI60

QX81-S2

QX82

QX82-S1

QX90H

A - 1 A - 1

SAFETY PRECAUTIONS 

(Read these precautions before using this product.)

Before using this product, please read this manual and the relevant manuals carefully and pay full

attention to safety to handle the product correctly.

The precautions given in this manual are concerned with this product only. For the safety precautions of

the programmable controller system, refer to the user’s manual for the CPU module used.

In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in minor or moderate injury or property damage.

Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to

serious consequences.

Observe the precautions of both levels because they are important for personal and system safety.

Make sure that the end users read this manual and then keep the manual in a safe place for future

reference.

[Design Precautions]

WARNING

• Configure safety circuits external to the programmable controller to ensure that the entire system

operates safely even when a fault occurs in the external power supply or the programmable

controller. Failure to do so may result in an accident due to an incorrect output or malfunction.

(1) Configure external safety circuits, such as an emergency stop circuit, protection circuit, and

protective interlock circuit for forward/reverse operation or upper/lower limit positioning.

(2) When the programmable controller detects an abnormal condition, it stops the operation and

all outputs are:

(a) Turned off if the overcurrent or overvoltage protection of the power supply module is

activated.

(b) Held or turned off according to the parameter setting if the self-diagnostic function of the

CPU module detects an error such as a watchdog timer error.

Note, however, that AnS series modules on the system turn off all outputs in both cases.

All outputs may turn on if an error occurs in a part, such as an I/O control part, where the

CPU module cannot detect any error. To ensure safety operation in such a case, provide a

safety mechanism or a fail-safe circuit external to the programmable controller. For a fail-

safe circuit example, refer to the user’s manual for the CPU module used.

(3) Outputs may remain on or off due to a failure of an output module relay or transistor.

Configure an external circuit for monitoring output signals that could cause a serious

accident.

! !

WARNING

CAUTION

A - 2 A - 2

[Design Precautions]

WARNING

• In an output module, when a load current exceeding the rated current or an overcurrent caused

by a load short-circuit flows for a long time, it may cause smoke and fire. To prevent this,

configure an external safety circuit, such as a fuse.

• Configure a circuit so that the programmable controller is turned on first and then the external

power supply.

If the external power supply is turned on first, an accident may occur due to an incorrect output

or malfunction.

• For the operating status of each station after a communication failure, refer to relevant manuals

for each network.

Incorrect output or malfunction due to a communication failure may result in an accident.

• When changing data of the running programmable controller from a peripheral connected to the

CPU module or from a personal computer connected to an intelligent function module, configure

an interlock circuit in the sequence program to ensure that the entire system will always operate

safely.

For other controls to a running programmable controller (such as program modification or

operating status change), read relevant manuals carefully and ensure the safety before the

operation.

Especially, in the case of a control from an external device to a remote programmable controller,

immediate action cannot be taken for a problem on the programmable controller due to a

communication failure.

To prevent this, configure an interlock circuit in the sequence program, and determine corrective

actions to be taken between the external device and CPU module in case of a communication

failure.

CAUTION

• Do not install the control lines or communication cables together with the main circuit lines or

power cables.

Keep a distance of 100mm or more between them.

Failure to do so may result in malfunction due to noise.

• When a device such as a lamp, heater, or solenoid valve is controlled through an output module,

a large current (approximately ten times greater than normal) may flow when the output is

turned from off to on. Take measures such as replacing the module with one having a sufficient

current rating.

A - 3 A - 3

[Installation Precautions]

CAUTION

• Use the programmable controller in an environment that meets the general specifications in the

user’s manual for the CPU module used.

Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of

the product.

• To mount the module, while pressing the module mounting lever located in the lower part of the

module, fully insert the module fixing projection(s) in the hole(s) in the base unit and press the

module until it snaps into place.

Incorrect interconnection may cause malfunction, failure, or drop of the module.

When using the programmable controller in an environment of frequent vibrations, fix the

module with a screw.

Tighten the screw within the specified torque range.

Undertightening can cause drop of the screw, short circuit or malfunction.

Overtightening can damage the screw and/or module, resulting in drop, short circuit, or

malfunction.

• When using an extension cable, connect it to the extension cable connector of the base unit

securely.

Check the connection for looseness.

Poor contact may cause incorrect input or output.

• When using a memory card, fully insert it into the memory card slot.

Check that it is inserted completely.

Poor contact may cause malfunction.

• Shut off the external power supply for the system in all phases before mounting or removing the

module.

Failure to do so may result in damage to the product.

• Do not touch the module during turning on electricity and immediately after power supply

interception. There is fear of a burn.

• Do not directly touch any conductive parts and electronic components of the module.

Doing so can cause malfunction or failure of the module.

[Wiring Precautions]

WARNING

• Shut off the external power supply for the system in all phases before wiring.

Failure to do so may result in electric shock or damage to the product.

• After wiring, attach the included terminal cover to the module before turning it on for operation.

Failure to do so may result in electric shock.

A - 4 A - 4

[Wiring Precautions]

CAUTION

• Individually ground the FG and LG terminals of the programmable controller with a ground

resistance of 100 Ωor less.

Failure to do so may result in electric shock or malfunction.

• Check the rated voltage and terminal layout before wiring to the module, and connect the cables

correctly.

Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or

failure.

• Connectors for external devices must be crimped or pressed with the tool specified by the

manufacturer, or must be correctly soldered.

Incomplete connections may cause short circuit, fire, or malfunction.

• Tighten the terminal screw within the specified torque range.

Undertightening can cause short circuit, fire, or malfunction.

Overtightening can damage the screw and/or module, resulting in drop, short circuit, or

malfunction.

• Prevent foreign matter such as dust or wire chips from entering the module.

Such foreign matter can cause a fire, failure, or malfunction.

• A protective film is attached to the top of the module to prevent foreign matter, such as wire

chips, from entering the module during wiring.

Do not remove the film during wiring.

Remove it for heat dissipation before system operation.

• Mitsubishi Electric programmable controllers must be installed in control panels.

Connect the main power supply to the power supply module in the control panel through a relay

terminal block.

Wiring and replacement of a power supply module must be performed by qualified maintenance

personnel with knowledge of protection against electric shock.

(For wiring methods, refer to the QCPU User's Manual (Hardware Design, Maintenance and

Inspection).)

A - 5 A - 5

[Startup and Maintenance Precautions]

WARNING

• Do not touch any terminal while power is on.

Doing so will cause electric shock.

• Correctly connect the battery connector.

Do not charge, disassemble, heat, short-circuit, or solder the battery, or throw it into the fire.

Doing so will cause the battery to produce heat, explode, or ignite, resulting in injury and fire.

• Shut off the external power supply for the system in all phases before cleaning the module or

retightening the terminal screws or module fixing screws.

Failure to do so may result in electric shock.

Undertightening the terminal screws can cause short circuit or malfunction.

Overtightening can damage the screw and/or module, resulting in drop, short circuit, or

malfunction.

A - 6 A - 6

[Startup and Maintenance Precautions]

CAUTION

• Before performing online operations (especially, program modification, forced output, and

operating status change) for the running CPU module from the peripheral device connected,

read relevant manuals carefully and ensure the safety.

Improper operation may damage machines or cause accidents.

• Do not disassemble or modify the modules.

Doing so may cause failure, malfunction, injury, or a fire.

• Shut off the external power supply for the system in all phases before mounting or removing the

module.

Failure to do so may cause the module to fail or malfunction.

• After the first use of the product, do not mount/remove the module to/from the base unit, and the

terminal block to/from the module more than 50 times (IEC 61131-2 compliant) respectively.

Exceeding the limit may cause malfunction.

• Before handling the module, touch a grounded metal object to discharge the static electricity

from the human body.

Failure to do so may cause the module to fail or malfunction.

[Disposal Precautions]

CAUTION

• When disposing of this product, treat it as industrial waste.

A - 7 A - 7

• CONDITIONS OF USE FOR THE PRODUCT •

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;

i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or

serious accident; and

ii) where the backup and fail-safe function are systematically or automatically provided outside of the

PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general

industries.

MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED

TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT,

PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO

PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT

INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN

MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND

GUIDELINES FOR the PRODUCT.

("Prohibited Application")

Prohibited Applications include, but not limited to, the use of the PRODUCT in;

• Nuclear Power Plants and any other power plants operated by Power companies, and/or any other

cases in which the public could be affected if any problem or fault occurs in the PRODUCT.

• Railway companies or Public service purposes, and/or any other cases in which establishment of a

special quality assurance system is required by the Purchaser or End User.

• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator

and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for

Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or

Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to

the public or property.

Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the

PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is

limited only for the specific applications agreed to by Mitsubishi and provided further that no special

quality assurance or fail-safe, redundant or other safety features which exceed the general

specifications of the PRODUCTs are required. For details, please contact the Mitsubishi

representative in your region.

A - 8 A - 8

REVISIONS

The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Dec., 1999 SH(NA)-080042-A First edition

Feb., 2000 SH(NA)-080042-B Addition model

QH42P, QX48Y57, QX70, QX71, QX72, QY18A

Addition

Chapter 4

Partial correction

Section 1.2, Chapter 5, 8.1

Chapters 4 to 8 (changed into Chapters 5 to 9)

Apr., 2000 SH(NA)-080042-C Deletion

QY18A

Jul., 2000 SH(NA)-080042-D Addition model

QX28, QX40-S1, QY18A, QY22, QI60

Addition

Chapter 5

Partial correction

Section 1.2

Chapters 5 to 9 (changed into Chapters 6 to 10)

Nov., 2000 SH(NA)-080042-E Addition model

QY70, QY71

Addition

Section 1.3

Partial correction

CONTENTS, Section 3.3, 5.1

Jan., 2001 SH(NA)-080042-F Addition model

QY68A

Addition

Section 10.2

Partial correction

CONTENTS, Section 1.2, 3.3, 5.1, Chapters 7

Mar., 2001 SH(NA)-080042-G Partial correction

Section 2.4, 8.1

Jul., 2001 SH(NA)-080042-H Addition model

Q6TE-18S

Addition

Chapter 9, APP 1.3

Partial correction

CONTENTS, Section 2.1, 2.2, 2.4, 5.1

Chapters 9 to 10 (changed into Chapters 10 to 11)

Jul., 2002 SH(NA)-080042-I Addition model

QX41-S1, QX42-S1, A6CON4

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