MERLYN 8 Series User manual

Hinge Door

COMPONENTS AND BOX CONTENTS

Note：Further part details for fixing kit available on Page 2

No. Description Qty Part No.

1 Wall profile cover caps screw 4 8S410045

2 Upright profile cover cap 2 8SSJ035L/R

3 Wall profile cover cap 2 8SSJ036L/R

4 Wall plug 8 8SSJ066

5 Wall profile 2 8SALMJ9071

6 8SCU056B

7 Wall fixing screw(4x30) 16 8S410044

8 Moving panel 1 A

9 Trim strip 2 8SAL0002

Bottom chrome deflector strip

10 8S410047

11 1 B

12 Bottom deflector strip seal 1 8SSJ05605

13 Nylon clip 10 8SSJ037

14 Door spacer 4 8SSJ059

Frame fixing screw(4x12)

Handle complete inside & outside

FIXING KIT COMPONENTS, TOOLS REQUIRED, SITE CONDITIONS

8SCU0562B 8SCU0561

8SCU0563B

8SCU0564

8SCU0565

8SCU0566

2.5mm

8S1300511 8S1301152

3mm

X1 X1

8SSJ035R8SSJ035L

X1 X1

8SSJ036L

8SSJ036R

X1X1

8SSJ036L

8SSJ036R

X1X1

4*30

8S410044

X16

4*12

8S410047

X10

2.7*12

8S410045

8SSJ066

8SSJ059

Fixing Kit components

parts shown are not to scale

- 6mm masonry drill bit

- Power drill

- Quality silicone

- Pencil

- 2.5mm hex key (for handle)

- Spirit level with horizontal and vertical level indicators

- #2 and #1 Philips head screw driver

- Spirit level and tape measure

IMPORTANT - Installation Site

3.Tiles should extend at least to the corners of the tray and a minimum of 2

from the top of the tray.

metres

1.Ensure the top surface of the shower tray on which the enclosure will be

installed is level in every direction.

2.The tiling or other wall finishing should be effectively sealed at the tray edges.

Tools required

Φ6

POSITIONING OF WALL PROFILES 3

INSIDE

20mm

Ensure the shower tray is level in all

directions and is properly sealed to the wall.

The wall must be tiled down to the top edge

of the tray. Do not angle out bottom tile.

TRAY MUST BE SEALED FULLY AROUND WHERE THE TRAY MEETS THE WALL.

TRAY MUST BE 100% LEVEL IN

ALL DIRECTIONS

silicone

OUTSIDE

Step 1

Place the wall profile 8SALMJ9071 20mm from the edge

of the tray. Ensure the wall profiles are plumb.

Step 2

Mark the position for fixing the wall profile to the wall.

IMPORTANT: MARK THROUGH THE CENTRE

OF THE SLOT.

Step 3

Drill holes with 6mm masonry bit.

Step 4

Insert the wall plugs 8SSJ066.

FIXING WALL PROFILES TO WALL

INSIDE

Step 5

Slot wall profiles into door frame, then lift

door onto the tray.

Step 6

Fix the wall profile to the wall with screws

8S410044.

Step 7

Adjust the door panel until it is adjusted evenly

between both wall profiles. Use the door spacers

8SSJ059 to ensure the glass panel and door

frame are square (there should be an even gap

between the bottom of the glass panel and bottom

profile).

4X30

Step 8

Drill 5 equally spaced holes

with 3mm drill bit 8S1301152

through the nylon clip

8SSJ037, wall profile and

frame.

Step 9

Fix the frame with screws

8S410047. The door spacers

can now be removed.

FIXING FRAME TO WALL PROFILES

Step 10

The door panel when closing

should meet the top and

bottom ball catches at the

same time. If not, loosen the

screw fixing the wall profile

to the wall and adjust the top

or bottom of each wall profile

in or out until the door closes

evenly. Tighten the wall

fixing screw.

Step 11

The ball catch can be

adjusted in and out to

ensure the door panel

closes smoothly. Do not

adjust out the ball catch

too much.

Step 12

Attach the wall profile

trim strip 8SAL0002.

Step 13

Fix the upright cover caps 8SSJ035L/R

and wall profile cover caps 8SSJ036L/R

with screws 8S410045.

SERIES 8 HINGE DOOR

FITTING COVER CAPS AND HANDLE, SEALING

silicone

24 HRS

DO NOT USE THE

E NCLOSURE FOR

24 HOURS AFTER

SEALING

Step 16

Use a quality silicone sealant to seal

the finished door.

Sealing Inside

INSIDESeal top to bottom on the

between the wall profile and the wall.

Note: Do not apply sealant on inside

on tray.

Seal only along bottom rail on the

between profile and the tray and approx 50mm up

between the wall profile and the wall.

Seal also where bottom profile and upright

profile join and also where wall profiles and

frame profile overlap 50mm up.

OUTSIDE

Sealing Outside

Step 15

Put a continuous line of silicone in the bottom of the chrome deflector

strip B. Ensure the deflector is to the inside. Slot up fully onto the bottom of

the glass panel and ensure it is even on both ends. TIP: Use a strip of tape

on each end to hold the seal onto the glass panel.

The tape can be removed after 24 hours.

INSIDE

OUTSIDE

Step 14

Assemble handle onto moving panel A. Insert the brass screws 8SCU0563B

through the glass from the inside and screw into the outer handle 8SCU0561

(without grub screws). . Ensure all washers are present on

both sides of the glass. Then attach the inside handle 8SCU0562B(with grub

screws facing down) onto the brass screw. Tighten grub screws to fix the handle

with the hex key 8S1300511.

Do not over tighten

INSIDE

Trouble Shooting GuideTrouble Shooting Guide

Hinge Door

① Do the finished measurements on the tray comply with the adjustments listed

in the product specifications book?

② Is the tray level and secured? (See page 3)

③ Are the wall profiles stepped in the recommended 20mm? (See step 1)

④ Are the wall profiles plumb, checked with a plumbing line/spirit level? (See step 1 )

⑤ Is any part of the enclosure overhanging the outer edge of the shower tray? (See step 1)

⑥ Is the door closing evenly on the ball catches? (See step 11)

⑦ Is the bottom deflector strip seal at the bottom of the door intact? (See step 15)

⑧ Is the unit correctly sealed with silicone? (See step 16)

⑨ Check to ensure the door frame is 100% square.

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