Manitowoc G-0600 User manual

J/B/G-0600 COMPRESSOR REPLACEMENT

Installation Instructions

NOTE: THIS REPLACEMENT IS ONLY FOR THE J, B, AND G-SERIES ICE MACHINES. START AND RUN

COMPONENT CHANGES VARY WITH THE TYPE OF MACHINE. FOR J-SERIES MACHINES ONLY, THE

RUN CAPACITOR NEEDS TO BE REPLACED WITH THE ONE INCLUDED IN THE KIT. B AND G-SERIES

MACHINES NEED ALL OF THE START AND RUN COMPONENTS REPLACED WITH THE ONES

INCLUDED IN THE KIT.

1. Disconnect power to the ice machine at the electrical

disconnect (moving the toggle switch to the off

position will not disconnect line voltage).

2. Remove panels (top, front, left and right sides).

3. Recover refrigerant from ice machine.

4. Remove right side corner post (when facing the front

of the machine) and back panel.

5. Remove wiring from compressor terminals.

6. Unsweat suction line at compressor port. Unsweat

discharge and process lines at the T fitting and

swage joint (or after “T” fitting, if remote)

respectively.

NOTE: IF REPLACING COMPRESSOR IN A

REMOTE ICE MACHINE, BE SURE TO

UNSWEAT THE CONNECTION BETWEEN

THE HPR VALVE AND THE PROCESS

TUBING AT THE “T” FITTING.

7. Remove compressor from machine. Make sure to

crimp and braze shut ports to compressor.

8. Insert new compressor into the machine, as shown.

Manitowoc Ice, Inc.

2110 South 26 Street, P.O. Box 1720, Manitowoc, WI 54221-1720 USA 8006183

Telephone 920-682-0161, Fax - Sales: 920-683-7589, Service/Parts: 920-683-7585, Other: 920-683-7879 Sheet 1 of 3

Web Site - www.manitowocice.com 06/25/01

“T” Fitting

Swage Joint

9. Fit tubing provided into the proper place, as shown.

Cut ice machine suction line to fit new tubing.

Deburr suction line before fitting new tubing in.

NOTE: IF REPLACING COMPRESSOR INTO A

REMOTE ICE MACHINE, MAKE SURE TO

FIRST FOLLOW INSTRUCTIONS A, B, AND C

BELOW, BEFORE PROCEEDING TO

INSTRUCTION #10.

A. Replace elbow with “T” fitting.

B. Replace HPR valve and L-shaped tube that was

removed earlier. Adjust to fit without rubbing

against any other parts of the machine.

C. Return to instruction #10.

10. Place armaflex insulation provided in kit on suction

line, as shown in picture below. Slide insulation up

tubing and secure while brazing.

11. Braze all tubing into place. Purge system with

nitrogen during all brazing operations on the ice

machine.

12. Use electrical tape to seal suction line insulation.

13. Reattach the wiring harness to the compressor.

14. Replace the filter/dryer before evacuating the

machine. Make sure that the filter/dryer tubing is

not rubbing against the compressor.

15. Evacuate machine to 500 microns.

8006183

Sheet 2 of 3

06/25/01

16. Charge the machine with the nameplate charge.

17. Make sure that all the tubing is not rubbing against

anything else in the machine.

18. Reinstall the corner post that was removed earlier

and place electrical cover on compressor.

19. Reinstall back panels of ice machine.

20. Make sure to replace start and run components

according to the machine you are replacing the

compressor in. See note in the beginning of

instructions for designation.

21. Reinstall all other panels.

22. Reconnect power and test run ice machine.

8006183

Sheet 3 of 3

06/25/01

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