Manitowoc IAuCS Instructions for use

Installation, Use & Care Manual

America’s #1 Selling Ice Machine

This manual is updated as new information and models are released.

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This manual contains English and French text

iAuCS®

Automatic Cleaning System

Manitowoc

Part Number 000009036 3/12

Table of Contents

2Part Number 000009036 3/12

Section 1 

General Information Compatible Ice Machine Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Model Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Section 2 

Installation Instructions

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

iAuCS® Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Location / Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Height Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Distance Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Connection to Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section 3 

Operation Determine Type of Solution Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Manitowoc Ice Machine Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Manitowoc Ice Machine Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hose Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Setting Frequency of Cleanings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installing/Replacing Cleaner or Sanitizer Bottles . . . . . . . . . . . . . . . . . . . . . . . . . 13

Changing the Solution Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Automatic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Manual Start Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Changing Switch Position During Automatic Operation . . . . . . . . . . . . . . . . . . . 14

Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Section 4 

Customer Support AuCS® Accessory Warranty (Automatic Cleaning System) . . . . . . . . . . . . . . . . 15

Part Number 000009036 3/12 3

Section 1

General Information

Compatible Ice Machine Models

The iAuCS accessory can be used on Manitowoc

Indigo™ Series ice machines.

NOTE: Automatic Cleaning Systems are not compatible

with 3000 Series, Flake/Nugget or SM50 model ice

machines.

MODEL COMPATIBILITY

iAuCS

The AuCS is mounted on the wall near the ice machine,

or on the bin with the included bracket and hardware.

The AuCS must be installed by a trained and qualified

technician.

Self-Contained

Air-Cooled Self-Contained

Water-Cooled Remote QuietQube

Models

ID0302A

IY0304A ID0303W

IY0305W ----

---- ----

ID0322A

IY0324A ID0323W

IY0325W ----

---- ----

ID0452A

IY0454A ID0453W

IY0455W ----

---- ----

IR0500A

ID0502A

IY0504A

IR0501W

ID0503W

IY0505W

IR0590N

ID0592N

IY0594N

----

IR0520A

ID0522A

IY0524A

IR0421W

ID0423W

IY0425W

----

ID0602A

IY0604A ID0603W

IY0605W ID0692N

IY0694N ID0682C

IY0684C

IB0694YC

IB0692DC

IR0850A

ID0852A

IY0854A

IR0851W

ID0853W

IY0855W

IR0890N

ID0892N

IY0894N

ID0872C

IY0874C

IB0894YC

IB0892DC

ID1002A

IY1004A ID1003W

IY1005W

ID1003WM

ID1092N

IY1094N ID1072C

IY1074C

IB1094YC

IB1092DC

ID1202A

IY1204A ID1203W

IY1205W ----

---- ID1272C

IY1274C

ID1402A

IY1404A ID1403W

IY1405W

ID1403WM

ID1492N

IY1494N ID1472C

IY1474C

IR1800A

ID1802A

IY1804A

IR1801W

ID1803W

IY1805W

IR1890N

ID1892N

IY1894N

ID1872C

IY1874C

---- ---- ---- ID2172C

IY2174C

Warning

Do not operate equipment that has been misused,

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory

or mental capabilities, or lack of experience and

knowledge, unless they have been given

supervision concerning use of the appliance by a

person responsible for their safety.

General Information Section 1

4Part Number 000009036 3/12

THIS PAGE INTENTIONALLY LEFT BLANK

Part Number 000009036 3/12 5

Section 2

Installation Instructions

General

These instructions are provided to assist the qualified

installer. Check your local Yellow Pages for the name of

the nearest Manitowoc distributor, or call Manitowoc

Foodservice for information regarding start-up services.

Please contact you local Manitowoc Distributor or call

Manitowoc Foodservice for assistance if you encounter

a problem that is not covered by this manual.

Electrical Service

GENERAL

Line voltage is obtained from the ice machine. Refer to

the Model/Serial plate on the ice machine and 

AuCS® to verify both voltages are the same.

AuCS® Installation

LOCATION / MOUNTING

The location selected must meet the following criteria. If

any of these criteria are not met, select another location.

• The location must be free of airborne and other

contaminants.

• The air temperature must be at least 40°F (4°C), but

must not exceed 110°F (43°C).

• The location must not be near heat-generating

equipment or in direct sunlight.

Important

Failure to follow these installation guidelines may

affect warranty coverage. Improper installation will

affect dispensing rate. Install only within the

parameters outlined in this installation manual.

Warning

A trained and qualified technician must install the

AuCS®.

Voltage Phase Cycle Amperage

115/1/60 0.3

208-230/1/60 0.1

Warning

All wiring must conform to local, state and national

codes.

Warning

The ice machine and AuCS® must be grounded in

accordance with national and local electrical codes.

Important

Observe correct polarity of incoming line voltage.

Caution

The AuCS® accessory must be protected if it will be

subjected to temperatures below 32°F (0°C).

Failure caused by exposure to freezing

temperatures is not covered by the warranty. See

“Removal from Service/Winterization”.

Installation Instructions Section 2

6Part Number 000009036 3/12

HEIGHT REQUIREMENT

Either the base or the top of the AuCS® accessory must

be within 2" (5 cm) of the base of the ice machine. Do

not mount the AuCS® unit too high or too low.

DISTANCE REQUIREMENT

The AuCS® unit must be mounted within 9 feet (2.7 m)

of the ice machine to accommodate the low voltage

communication wire and tubing. The tubing may be

shortened to accommodate a run of less than 9 feet

(2.7 m).

MOUNTING

Parts

Mounting to Bin or Dispenser

NOTE: The ice machine’s serviceability may be reduced

when the AuCS® unit is mounted to the bin ordispenser.

Wall mounting is recommended.

1. Set the mounting bracket over the bin top rail at

desired location.

2. Remove the backing from the foam adhesive tape.

Apply tape to mounting bracket, and along the entire

bin rail.

3. Align the AuCS® key slots with the mounting

bracket tabs. Verify the tabs are at the top of the key

slots and that the AuCS® unit is level.

Caution

The cleaner or sanitizer may siphon (or dispense

improperly) into the ice machine water trough if the

AuCS® unit is mounted too high or too low.

Caution

Do not extend the length of the 9-foot (2.7 m) low

voltage communication wire or tubing. The correct

amount of solution will not dispense.

BASE OF ICE

MACHINE

(5 cm)

BOX BASE OR BOX TOP

MUST BE WITHIN 2"

(5 cm) OF ICE MACHINE

BASE

Caution

The AuCS® unit may be mounted to the bin or

dispenser only when permitted by local electrical

codes.

1/2" PVC CONDUIT

FITTING

HOSE CLAMPS

LOCKNUT

BUMPER

FOAM TAPE

BRACKET

Section 2 Installation Instructions

Part Number 000009036 3/12 7

4. Remove the backing from the adhesive bumpers.

Attach bumpers to the mounting bracket directly

above the AuCS® control box. This eliminates

upward movement and stops the tabs from

disengaging the key slots.

Mounting to Ice Machine

Mounting to Wall

The AuCS® is mounted to the wall using the two key

slots in the back wall of the accessory. Screw fasteners

(not supplied) must hold the entire weight of the 

AuCS® (approximately 10 lbs. [4.5 kg]).

Key Slot Dimensions

CONNECTION TO ICE MACHINE

Electrical Connections

1. Check electrical code for your area.

• When local code allows, the included wire and strain

relief can be used for line voltage wiring. Remove

knockout from ice machine and install strain relief

and wire.

• When conduit is required remove strain relief and ice

machine electrical knockout. Install conduit as

required by your electrical code.

• Connections on ice machines vary. Refer to the

diagram for the ice machine you are working on.

2. Remove the front, top, and right side panels from the

ice machine.

3. Route line voltage wires through control box line

voltage heyco fitting. Connect line voltage wires to

incoming power supply of contactor and ground

screw.

NOTE: On QuietQube Ice Machines the power

connection is made at the incoming power supply (L1

and L2). Cut-off yellow terminal (L2) and purple terminal

(L1) on AuCS harness. Strip insulation back 1/2" and

connect.

Mounting

Bracket Gasket

Bumper

6.56 in.

(16.6 cm)

Warning

Disconnect the electrical power supply to the ice

machine at the electrical disconnect before

proceeding.

Line Voltage

Heyco

Fittings

Connect to

incoming power

supply of contactor

observing proper

polarity for 115V

Connect

ground wire

to ground

screw

Low Voltage

Heyco

Fittings

Installation Instructions Section 2

8Part Number 000009036 3/12

Communication Wire and Vinyl Tubing

The communication wire and vinyl tubing must be

installed in conduit to protect them from damage.

1. Remove the 7/8" knockout hole plug located on the

back of the ice machine.

2. Install conduit from the AuCS® unit to the ice

machine. A pulling elbow is recommended for easier

routing of the vinyl tubing and modular wire.

3. Route low voltage communication wire and vinyl

tubing together through the conduit.

4. Route modular wire through control box low voltage

heyco fitting. Do not route with line voltage wiring,

erratic operation could result. Connect modular wire

to control board.

5. Connect the communication wire to the AuCS

control board.

iAuCS® Control Board

Vinyl Tubing Connection

1. Remove the water trough.

A. Depress tabs on right and left side of the water

trough.

B. Allow front of water trough to drop as you pull

forward to disengage the rear pins.

2. Locate the water inlet tube on the right hand side

(see below) of the ice machine base. Directly to the

left of the tube there is a small plug that must be

removed. Press up on the plug until it is out.

3. Locate the plug and remove it from the ice machine.

iAuCS

Communication

Plug Connection

Water Inlet

Tubing

Plug Location

Press up on

bottom of plug

to pop out

Section 2 Installation Instructions

Part Number 000009036 3/12 9

4. Install Y connector through the hole in the ice

machine base. Connect the clear vinyl tubing to one

side of the Y branch, the other side is for the plug

removed in step 3.

Top View

Y-Connector

5. Determine the amount of tubing required in the

AuCS control box and cut off the excess tubing.

6. Slide the tubing on the AuCS® pump.

Route tubing

to this area

Insert Y

connector

with tubing

Connect

tubing

Install plug

removed in

Step 3

Into Base of

Ice Machine

Slide the tubing

on the iAuCS®

pump.

Installation Instructions Section 2

10 Part Number 000009036 3/12

THIS PAGE INTENTIONALLY LEFT BLANK

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