Manitowoc CSA-151 series Instruction Manual

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CSA-151

SERIES

ICE

DISPENSERS

INSTALLATION/OWNER’S/SERVICE

MANUAL

MANITOWOC

EQUIPMENT

WORKS

Division

of

The

Manitowoc

Company,

Inc.

2110

South

26th

Street,

P.O.

Box

1720,

Manitowoc,

Wl

54221-1720

®

Phone:

414-682-0161

©MANITOWOC

1990

80-0824-3

June,

1990

Two-hand

Operation

FREIGHT

DAMAGE

AND

LOSS

INFORMATION

A.

SHORTAGES

1.

Check

that

the

number

of

cartons

delivered

matches

the

quantity

shown

on

your

receipt.

2.

If

the

quantities

do

not

tally,

have

the

driver

note

the

shortage

and

file

your

claim

accordingly.

B.

NO-FAULT

FREIGHT

CLAIM

PROGRAM

Manitowoc

assumes

responsibility

for

all

freight

damage

claims

involving

participating

carriers,

except

when:

1.

The

trucking

company

loses

the

equipment.

2.

Fire

destroys

the

equipment

en

route.

3.

A

traffic

accident

damages

the

shipment

en

route.

C.

VISIBLE

DAMAGE

1.

Open

all

damaged

cartons

and

inspect

their

contents.

2.

To

remove

the

carton,

cut

the

banding

and

slide

the

carton

up

and

off

the

unit.

3.

Note

the

location

and

extent

of

the

damage.

4.

Notify

your

distributor

to

inspect

the

merchandise

within

15

days

of

delivery.

D.

CONCEALED

DAMAGE

1.

If

damage

is

noticed

after

the

equipment

is

unpacked,

notify

the

distributor

immediately

and

ask

for

an

inspection.

2.

Save

the

packing

materials

until

inspection

is

com¬

plete.

3.

Unless

these

conditions

are

met,

your

claim

will

prob¬

ably

be

rejected

by

the

distributor.

E.

CLAIMS

Satisfaction

is

between

Manitowoc

and

its

distributor

to:

1.

Arrange

to

have

repairs

made,

or

2.

Replace

the

merchandise.

MODEL

NUMBER

DESCRIPTION

C*+150#-

C

=

Countertop

Dispenser

*

=

Denotes

the

style

of

dispense

actuator

T

—

For

self-serve

or

two-hand

operation

(see

Fig.

1B)

S

—

For

glass

actuated

one-hand

operation

(see

Fig.

1

A)

+

=

Model

vintage

starting

with

letter

A

To

change

with

any

major

design

changes

150

and

151=

Model

number

with

cold

plate

and

up

to

eight

post-mix

valves

#

=

Model

variations

—

Customer

options

starts

with

B

-

=

Cabinet

finish

S

—

Stainless

Steel

F

—

Fawn

This

dispenser

has

a

dual

purpose

actuating

lever.

Fig.

1A

One-hand

Operation

Fig.

IB

For

the

easiest

two-hand

operation,

remove

the

one-hand

lever.

This

is

accomplished

by

removing

the

four

screws

which

secure

the

one-hand

actuating

lever

to

the

two-hand

actuating

lever.

DISPENSER

INSTALLATION

We

strongly

recommend

that

the

installation

and

“start

and

inspect

procedure”

be

performed

by

a

trained

and

compe¬

tent

technician.

GENERAL

This

countertop

dispenser

dispenses

either

Manitowoc

“dice”

or

“half

dice”

ice

cubes.

This

dispenser

may

be

manually

filled

with

ice

or

accept

a

top-mounted

single

Manitowoc

Series

200,

400,

or

600

model

ice

machine

for

automatic

fill

capability

There

is

an

11"

clearance

height

between

the

discharge

chute

and

grill.

The

clearance

height

is

11

W

under

the

drink

dispensing

valves.

This

dispenser

is

equipped

with

up

to

eight

N.S.F.

approved,

or

listed,

post-mix

drink

dispensing

valves

(see

Fig.

6).

LOCATION

This

dispenser

is

not

designed

for

outdoor

installations

or

installations

where

temperatures

drop

below

+40°

F

or

rise

above

+110°

F.

For

best

performance,

select

a

location

away

from

radiators,

ovens,

refrigeration

condensers,

direct

sun¬

light,

and

other

sources

of

heat.

Allow

a

minimum

of

five

inches

clearance

around

the

dispenser

for

air

circulation.

The

dispenser

must

be

located

on

a

flat

and

level

countertop

of

sufficient

strength

to

support

the

dispenser

with

ice

(400

lbs.)

and

the

Manitowoc

ice

machines

(200

lbs.).

The

dispenser

should

be

sealed

to

the

counter

to

comply

with

health

codes

(dispenser

set

on

counter

and

a

minimum

of

W

radius

fillet

formed

between

countertop

and

dispenser

base

with

N.S.F.

approved

silicone

sealer).

The

dispenser

is

equipped

to

accept

legs

(sold

separately),

but

the

counter

must

be

able

to

support

the

weight

concentrated

on

the

legs.

Manitowoc

recommends

that

the

%"

diameter

x

11

-thread-

per-inch

weld

nuts

located

at

the

corners

of

the

dispenser

base

be

used

to

bolt

the

dispenser

to

the

countertop

to

insure

stability.

Whenever

an

ice

machine

is

mounted

on

the

dispenser,

the

dispenser

must

be

bolted

to

the

counter.

WATER

AND

DRAIN

REQUIREMENTS

AND

CONNEC¬

TIONS

This

dispenser

is

equipped

with

a

W

pipe

female

fitting

at

the

rear

for

drain

connection.

Drain

connections

must

not

allow

waste

water

to

back

up

into

the

storage

bin.

The

drain

lines

must

be

vented

to

atmos¬

phere

and

should

run

separately

from

the

dispenser

and

ice

machine

(when

used)

to

an

open

trapped,

or

vented,

floor

drain.

Drain

lines

must

have

VA"

drop

per

five

feet

of

run.

The

plumbing

for

the

drain

connection

can

be

routed

out

of

the

bottom

of

the

dispenser.

The

syrup

lines

and

the?

carbonated

water

lines

and

power

cord

can

also

be

routed

out

the

bottom

left

hand

rear

corner

of

the

dispenser.

Syrup

lines

and

carbonated

water

lines

are

marked

and

extend

through

the

rear

of

the

cabinet.

These

lines

are

capped,

and

connection

from

the

syrup

tanks

and

carbonated

tank

can

be

made

to

these

using

a

barbed

connector

and

oteiker

clamps.

NOTE:

All

connections

should

be

checked

for

leaks.

There

is

a

separate

section

on

the

soda

valve

operation

and

adjustment

(see

page

9).

All

plumbing

must

meet

national

and

local

code

specifications.

ELECTRICAL

REQUIREMENTS

AND

CONNECTIONS

This

dispenser

is

115-volt,

60-cycle,

1

-phase,

cord-connec¬

ted.

The

dispenser

must

be

plugged

into

a

15

amp

electrical

outlet.

CAUTION:

This

dispenser

must

never

be

plugged

into

an

extension

cord.

If

an

outlet

is

not

within

reach

of

the

dis¬

penser’s

power

cord,

have

an

electrician

install

a

15-amp

outlet.

ICE

MACHINE

INSTALLATION

(Automatic

Fill)

1.

See

Ice

Machine

Use

and

Care

Manual

for

ice

machine

installation.

2.

The

dispenser’s

plastic

top

cover

is

purchased

separately

if

the

dispenser

is

to

be

manually

filled.

It

is

not

needed

when

an

ice

machine

is

top-mounted

to

the

dispenser.

3.

Inside

the

shipping

envelope

you

will

find

two

flat

mounting

plates

to

secure

the

ice

machine

to

the

dispenser.

Fasten

the

plates

to

the

lower

mounting

screw

on

the

ice

machine

back

panel.

Then,

using

the

plate

as

a

locater,

drill

two

holes

(

s

/32"

diameter)

into

the

dispenser

back

panel

and

fasten

the

plates

to

the

dispenser

using

the

screws

provided

in

the

envelope

(see

Fig.

3).

4.

If

local

codes

require

this

dispenser

to

be

permanently

wired:

L.

Connect

conduit

fitting

to

control

box.

M.

Pull

three

14

gauge

conductors

(black,

white,

and

green)

through

conduit

and

connect

to

pigtails

with

wire

nuts

furnished.

(Do

not

disconnect

plastic

strain

relief

holding

pigtails.)

NOTE:

Tape

over

the

wire

nuts

with

electrical

tape

after

nuts

are

tightened.

Fig.

3

A.

Disconnect

power

supply

cord

from

electrical

service

before

working

on

dispenser.

B.

Remove

rear

access

panel.

C.

To

remove

original

power

cord

from

dispenser,

knock

out

strain

relief

from

inside

out

(may

use

pliers

to

squeeze

together).

D.

Proceed

to

front

of

dispenser.

E.

Remove

drain

pan

from

the

dispenser

to

gain

access

to

control

box

and

remove

control

box

cover.

F.

Disconnect

wire

nuts

from

power

supply

cord.

G.

Remove

strain

relief

from

control

box

holding

power

cord.

H.

From

back

of

dispenser,

pull

power

cord

out.

I.

Route

conduit

(flexible)

through

conduit

fitting

hole

at

lower

right-hand

rear

corner.

J.

Pull

conduit

back

through

access

panel

to

install

%"

conduit

fitting.

K.

Feed

conduit

to

front

of

dispenser

to

control

box

.

Fasten

mounting

plate

top

hole

using

two

screws

from

back

of

ice

machine.

Using

plate

as

a

locater,

drill

two

holes

s

/

32

"

diameter

in

the

back

of

dispenser

back

panel.

Avoid

drilling

more

than

W

deep

to

prevent

damaging

liner.

Secure

bottom

hole

in

plate

with

screw

provided.

3

27.

Hinge

Pin

40.

Clip

—

Spring

Hinge

Pin

41.

Polypropylene

(Living

Hinge)

42.

Insert

48.

Ice

Chute

FINAL

CHECK

LIST

FOR

DISPENSER

INSTALLATION

1.

Is

the

dispenser

level?

2.

Has

all

internal

packing,

auger

shipping

block,

and

tape

been

removed?

3.

Are

all

electrical

and

water

connections

complete?

4.

Is

there

a

5"

clearance

on

all

sides

for

air

circulation?

(Required

when

an

ice

machine

is

placed

on

top.)

5.

Is

there

a

separate

drain

for

the

dispenser,

when

an

ice

machine

is

placed

on

top?

6.

Are

the

drains

vented?

7.

Has

the

ice

machine

(when

used)

been

secured

to

the

dispenser?

8.

Is

the

lower

back

panel

assembly

(Item

69,

Fig.

13)

on

the

dispenser?

This

should

be

in

place

before

the

dispenser

is

operated.

9.

When

the

actuator

is

depressed,

is

the

dispenser

operational.

10.

Has

the

dispenser

been

sealed

and

fastened

to

the

countertop?

11.

Have

the

carbonated

water

and

syrup

lines

been

checked

for

leaks?

NOTE:

When

installing

a

Manitowoc

ice

machine

on

top

of

this

dispenser,

it

is

important

to

correctly

set

the

ice

machine’s

ice

bridge

thickness.

The

thinner

the

ice

bridge

on

the

ice

machine,

the

better

the

ice

will

break

up

for

dispensing.

Too

thick

a

bridge

will

allow

ice

chunks

to

fall

into

the

bin

and

prevent

cubes

from

breaking

up

for

easy

dispensing.

This

will

cause

a

slower

dispensing

rate.

If

using

a

small-mouthed

glass,

2W

diameter,

or

smaller,

it

is

recommended

that

“dice”

size

cubes

be

used.

SERIAL

NUMBER

AND

ELECTRICAL

DATA

An

identification

plate

detailing

serial

number

and

electrical

data

is

located

on

the

dispenser’s

front

cover.

OPERATION

PRINCIPLES

(Countertop)

This

dispenser’s

electric

motor

is

coupled

directly

to

a

right

angle

gear

box

that

drives

through

a

W

pitch

positive

displacement

belt,

the

dispensing

auger,

and

an

agitator

auger.

The

dispensing

auger

turns

at

approximately

35

revolutions

per

minute,

and

the

agitator

turns

at

approximately

17

revolutions

per

minute

(see

Fig.

5).

The

dispenser

motor

is

activated

by

an

ice

delivery

switch

located

in

a

switch

control

box

enclosure

behind

the

upper

front

panel

of

the

dispenser.

The

ice

delivery

switch

is

closed

by

the

ice

delivery

actuator

lever,

which

is

activated

by

the

customer,

or

attendant,

when

ice

is

required

(see

Fig.

6A).

This

switch

controls

a

solid

state

relay

that

controls

power

to

the

dispenser

motor

(see

Fig.

9).

The

ice

deliver

rate

ranges

from

1.8

oz./sec.

to

0.8

oz./sec.,

depending

on

cube

size

and

bin

fullness.

NOTE:

Always

be

sure

electrical

power

is

disconnected

before

cleaning

or

performing

maintenance

on

this

dispenser.

Fig.

5

24.

Washer

1%"

OD

25.

Tensioner

Bearing

35.

Gear

Motor

Lock

Bracket

38.

Cover

—

Base

Hole

49.

Belt

Tensioner

Mtg.

Bracket

Weld

75.

Bracket

Spring

Belt

Tightener

76.

Spring

Belt

Tensioner

5.

Key

Stock

11.

Small

Drive

Pulley

Assembly

26.

Drain

Fitting

Assembly

33.

Drain

Fitting

Bracket

36.

Gear

Box

Angle

Bracket

Tie

Strap

58.

Drive

Motor/Gear

Reducer

4

54.

Lower

Front

Panel

79.

Control

Box

80.

Transformer

Box

CLEANING

INSTRUCTIONS

1.

Remove

all

ice

from

dispenser.

2.

Disconnect

the

dispenser’s

electrical

power.

3.

Remove

top

cover

on

manually

filled

dispensers,

or

ice

machine

front

panel,

if

an

ice

machine

is

assembled

on

top

of

dispenser.

4.

Remove

upper

front

panel’s

two

screws.

5.

Remove

three

thumbscrews

holding

the

auger

upper

bearing

bracket

in

place

and

remove

the

auger

upper

bearing

bracket,

along

with

the

auger.

6.

Remove

the

ice

chute

and

actuator

lever

assembly

by

removing

thumbscrews

(see

Fig.

6A).

The

assembly

must

be

slid

down

while

holding

the

ice

outlet

door

open.

7.

Remove

the

lower

front

panel’s

four

screws

and

lay

forward

in

drain

area

(see

Fig.

6B).

8.

Remove

the

ice

outlet

door,

switch

box,

and

mounting

bracket

(see

Fig.

6C)

by

lifting

up

and

forward.

This

assembly

can

be

laid

on

top-

of

the

lower

front

panel

removed

in

Step

6.

9.

Remove

auger

access

panel

by

removing

four

thumbscrews

(see

Fig.

6E).

10.

Remove

lower

agitator

coupling

and

agitator

flight

extension

(see

Fig.

6D).

11.

The

dispenser

liner

and

cold

plate

can

now

be

cleaned

and

sanitized

with

a

solution

of

3

oz.

of

Manitowoc

Ice

Machine

Cleaner

per

gallon

of

water

(see

Fig.

6D).

12.

The

agitator

flights,

upper

bearing,

shaft,

and

upper

bearing

bracket

assemblies

can

be

cleaned

and

sanitized

with

same

solution

(see

Fig.

6E).

13.

The

dispensing

auger

can

be

disassembled

by

removing

the

stainless

steel

pin

at

the

top

of

the

auger.

Remove

the

pin,

and

the

auger

flights

will

slide

off

the

shaft

for

cleaning

(see

Fig.

6E).

14.

Rinse

all

parts

with

clean

water

before

assembling.

WARNING:

Do

not

use

metal

scrapers

or

abrasives

on

the

bin

liner

or

plastic

parts.

These

will

destroy

the

smooth

surfaces.

Fig.

6

Fig.

6A

67.

Soda

Manifold

Fig.

6C

37.

Electrical

Box

Switch

41.

Door

—

Living

Hinge

46.

Bracket

Ice

Outlet

Door

Mounting

Fig.

6D

13.

Agitator

Drive

Coupling

21.

'A-20

x

1

29.

Weldment

Agitator

Shaft

Paddle

Fig.

6E

12.

Upper

Bearing

Coupling

14.

Agitator

Flight

8"

OD

15.

Agitator

Bearing

1.625

ID

16.

Auger

Bearing

1.334

ID

28.

Auger

Access

Panel

43.

Agitator

Bearing

Bracket

Weld

44.

4"

OD

Auger

Assembly

45.

Auger

Bearing

Bracket

SWITCH

ADJUSTMENTS

AND

REPLACEMENT

NOTE:

Before

removing

the

switch

control

box

cover,

disconnect

electrical

power

to

the

dispenser.

The

actuator

switch

is

located

in

a

switch

control

box

behind

the

upper

front

panel

(see

Fig.

6

and

6A).

The

actuator

switch

is

normally

open

but

closes

as

the

actuator

lever

is

pushed

back

or

down.

It

can

be

adjusted

by

bending

the

flat,

or

round,

arm

on

the

switch.

The

switch

should

make

contact

just

before

the

ice

delivery

door

is

completely

open,

and

the

switch

contacts

should

open

as

the

ice

delivery

door

starts

to

close.

The

switch

can

be

adjusted

by

listening

for

clicks

as

the

switch

is

opened

and

closed

(with

power

disconnected).

AUGER

AND

AGITATOR

DRIVE

ASSEMBLY

REMOVAL

1.

Remove

all

ice

from

dispenser.

2.

Disconnect

the

dispenser’s

electrical

power.

3.

Remove

top

cover

on

manually

filled

dispensers,

or

ice

machine

front

panel,

if

an

ice

machine

is

assembled

on

top

of

dispenser.

4.

Remove

upper

front

panel’s

two

screws.

5.

Remove

three

thumbscrews

holding

the

auger

upper

bearing

bracket

in

place

and

remove

the

auger

upper

bearing

bracket,

along

with

the

auger.

6.

Remove

the

ice

chute

and

actuator

lever

assembly

by

removing

thumbscrews

(see

Fig.

6A).

The

assembly

must

be

slid

down

while

holding

the

ice

outlet

door

open.

7.

Remove

the

lower

front

panel’s

four

screws

and

lay

forward

in

drain

area

(see

Fig.

6B).

8.

Remove

the

ice

outlet

door,

switch

box,

and

mounting

bracket

(see

Fig.

6C)

by

lifting

up

and

forward.

This

assembly

can

be

laid

on

top

of

the

lower

front

panel

removed

in

Step

6.

9.

Remove

auger

access

panel

by

removing

four

thumbscrews

(see

Fig.

6E).

10.

Remove

lower

agitator

coupling

and

agitator

flight

extension

(see

Fig.

6D).

11.

The

drive

assembly

is

now

accessible

for

bearing

removal

(see

Bearing

Removal).

BELT

TIGHTENING

AND

REPLACEMENT

NOTE:

Before

tightening

or

replacing

the

belt,

disconnect

the

electrical

power

to

the

dispenser.

The

belt

is

held

snug

by

a

tensioner

that

is

located

between

the

gear

motor

pulley

and

ice

dispensing

auger

pulley.

This

is

accessible

by

removing

the

dispenser’s

rear

panel.

Access

is

also

available

from

the

dispenser

front

by

removing

the

drain

pan

wrapper,

drain

pan,

and

front

panels.

Working

from

the

front

is

more

difficult.

The

belt

is

tensioned

by

an

extension

spring

(see

Fig

8).

Any

time

a

belt

is

replaced

or

the

tensioner

is

loosened,

grease

should

be

reapplied

between

the

tension

wheel

bracket

and

the

cabinet

base.

This

grease

will

insure

that

the

tensioner

bracket

can

move

freely.

Be

sure

wedge

is

correctly

positioned

under

the

gear

box

(see

Fig.

8).

Fig.

7

18.

Thumbscrew

#8

x

%

Type

A

22.

Thumbscrew

—

Plastic

6

SERVICE

NOTE:

All

service

should

be

performed

by

a

Manitowoc

Service

Representative.

TROUBLESHOOTING

TROUBLE

POSSIBLE

CAUSE

CORRECTIVE

MEASURES

Dispenser

will

not

dispense

Bin

empty.

Fill

manually

or

check

ice

machine

operation.

ice.

Large

clusters

of

ice

in

bin.

Check

and

adjust

ice

bridging.

Do

not

use

bagged

ice,

or

be

sure

ice

is

broken

up

before

putting

in

dispenser.

Ice

jammed

in

ice

chute

opening.

Check

and

clear

opening.

Defective

switch.

Check

and

adjust

or

replace.

Drive

belt

broken

or

loose.

Tighten

or

replace.

Drive

motor

defective.

Check

or

replace

motor.

Check

start

capac¬

itor

or

replace.

Check

electronic

motor

starting

switch

or

replace.

Drive

motor

operates,

but

doesn’t

turn.

Auger

not

properly

seated

on

lower

bearing

drive

shaft.

Check

and

reseat

correctly.

Keys

not

in

place

on

shafts.

Replace

Key.

Belt

loose.

(If

belt

is

loose,

you

will

hear

a

ratcheting

noise.)

Grease

base

under

tensioner

bracket.

Verify

wedge

is

located

under

gear

box.

Defective

gear

Check

and

replace

reducer.

Motor

running

continuously.

Ice

jammed

in

door

opening.

Clear

door.

This

can

usually

be

done

by

dispensing

a

glass

of

ice.

Switch.

Adjust

or

replace.

Fig.

8

3.

Positive

Drive

Belt

10.

Large

Pulley

Assembly

36.

Gear

Box

Angle

Bracket

75.

Spring

—

Belt

Tightener

76.

Bracket

—

Spring

Belt

Tightener

BEARING

ASSEMBLY

REMOVAL

1.

See

Auger

and

Agitation

Drive

Assembly

Removal

to

gain

access

to

lower

bearing

and

drive

shaft

assemblies.

2.

Loosen

belt

by

loosening

the

belt

tensioner

and

remove

the

belt

(refer

to

Belt

Tightening

and

Replacement).

3.

Remove

lower

bearing

drive

pin

and

the

plastic

drive

coupling

on

the

agitator

drive

shaft

(see

Fig.

10).

4.

Remove

three

bolts

that

hold

the

upper

bearing

housing

assembly

to

the

lower

bearing

housing

assembly.

Note:

Bolt

heads

are

#7

Torx

head

and

have

been

filled

with

silastic

that

should

be

cleaned

out

to

insure

good

wrench

engagement.

5.

Withdraw

the

three

bolts

from

inside

the

bin

and

lift

upper

bearing

assembly

out

of

dispenser.

6.

Withdraw

the

lower

bearing

assembly

from

the

gear-

and-motor

compartment

side.

BEARING

ASSEMBLY

INSTALLATION

1.

Install

upper

drive

shaft

housing

assembly

gasket

to

insure

a

water-tight

seal

between

upper

bearing

housing

and

cold

plate.

Then

position

bearing

assembly

in

bottom

of

bin.

2.

From

inside

the

bin,

insert

the

three

mounting

bolts

through

the

upper

bearing

housing.

Use

food

grade

silastic

under

the

bolt

heads

to

insure

no

water

leakage.

3.

Install

the

lower

bearing

housing

and

shaft

from

the

gear-and-motor

drive

compartment

side.

NOTE:

Start

all

three

bolts

and

tighten

together

to

assure

alignment.

Tighten

to

95

±5

in.-lbs.

of

torque.

4.

Insert

the

pin

into

the

lower

bearing

drive

shaft

and

insert

the

bolt

and

washer.

The

plastic

drive

coupling

must

be

replaced

on

the

agitator

drive

shaft.

5.

Install

the

auger

and

agitator

assemblies

(refer

to

Auger

Assembly).

TROUBLESHOOTING

ELECTRONIC

START

WINDING

SWITCH

Item

57

(Sinpac

Switch),

Fig.

12

(see

Wiring

Diagram,

Fig.

9)

This

device

switches

the

start

winding

in

and

out

of

the

circuit.

This

device

replaces

the

mechanical/centrifugal

switch

on

the

Vt,

hp

capacitor

start

motor.

The

electronic

switch

(Item

57)

monitors

the

voltage

wave

forms

across

the

start

winding.

The

wave

form

displays

a

slight

dip

followed

by

a

rise

at

the

motor

shaft

speed

where

proper

switch

operation

should

occur

(75-80%

of

synchronous

speed).

The

electronic

switch

will

usually

fail

with

the

switch

(Triac)

in

the

open

mode

(nonconducting).

If

the

motor

won’t

start

and

run,

the

switch

can

be

tested

by

momentarily

jumping

the

device

across

terminal

number

3

and

2.

This

will

engage

the

start

winding.

7

Fig.

9

If

for

some

reason

the

electronic

switch

failed

in

the

closed

mode

(conducting),

the

motor

overload

should

trip,

and

the

device

(Item

57)

can

be

checked

with

an

amp

probe

on

the

line

coming

off

terminal

number

2.

The

amp

draw

should

decrease

within

one

second,

if

start

winding

drops

out.

NOTE:

Anytime

a

problem

occurs

with

the

motor,

the

start

capacitor

(Item

72,

Fig.

12)

should

be

suspected

and

checked.

Fig.

10

6.

Pin

7.

Upper

Drive

Shaft

Housing

Assembly

19.

Capscrew

’A-20

21

.'A-20

x

1

65.

Lower

Drive

Shaft/Housing

Assembly

74.

Gasket

—

Upper

Drive

Shaft

Housing

SODA

OPERATION

This

dispenser

is

equipped

with

post

mix

N.S.F.

approved

soda-dispensing

valves

and

a

cold

plate.

This

cools

the

soda

water

and

syrup

before

dispensing

the

product

through

the

valves

(see

Fig.

14).

The

dispenser

is

fitted

with

a

Class

2

step-down

transformer

to

provide

24

volt

AC

current

to

operate

the

soda

valve

solenoids

(see

Fig.

9,

Wiring

Diagram,

and

Fig.

17).

This

transformer

is

located

:

in

the

dispenser

bottom

and

is

accessible

by

removing

the

drain

pan

(see

Fig.

15).

Fig.

11

2.

Grill

—

Wire

20.

#8-32

x

1V4

Phil

Tr

MS/Zinc

50.

Drain

Pan

Wrapper

51.

LH

Lower

Front

Trim

52.

RH

Lower

Front

Trim

53.

Top

Cover

(Black)

54.

Lower

Front

Panel

66.

Drain

Pan

Assembly

68.

Front

Panel

Assembly

8

Fig.

12

56.

Relay

—

Electronic

57.

Sinpac

Switch

60.

Start

Capacitor

Bracket

72.

Start

Capacitor

79.

Control

Box

Fig.

13

31.

Product

Inlet

Lines

63.

Drain

Fitting

Filler

Plate

69.

Lower

Back

Panel

Assembly

OPERATION

THEORY

A

C0

2

cylinder

delivers

carbon

dioxide

(C0

2

)

gas

through

adjustable

C0

2

regulators

to

a

carbonator

tank

and

syrup

tanks.

None

of

the

above

are

furnished

with

this

dispenser.

Plain

water

is

piped

into

the

carbonator

tank,

and

the

regulated

C0

2

gas

is

also

piped

into

the

carbonator

tank.

A

pump

is

used

to

carbonate

the

water

with

the

C0

2

gas

and

is

then

pumped

to

a

cold

plate

where

the

water

is

cooled

by

use

of

the

ice

in

the

dispenser.

The

syrup

is

also

routed

through

the

cold

plate

to

be

cooled,

and

when

a

valve

is

opened,

the

syrup

is

forced

through

the

valve

by

the

regulated

C0

2

pressure

or

by

bag

in

box

pumps.

Syrup

and

carbonated

water

meet

at

the

dispensing

valve

resulting

in

a

carbonated

drink

being

dispensed

(see

Fig.

19

and

19A

for

plumbing

schematic).

CONNECTING

DRINK

LINES

Syrup

lines

and

one

carbonated

water

line

have

been

connected

to

the

cold

plate

and

extended

out

the

rear

of

the

cabinet

(see

Fig.

13).

All

internal

syrup

and

carbonated

water

lines

are

internally

connected

between

the

cold

plate

and

the

dispensing

valves

at

the

factory.

NOTE:

Lines

can

be

routed

through

the

unit’s

base

by

removing

cover

inside

rear

panel.

Field

connections

of

the

syrup

lines

and

carbonated

water

lines

can

be

made

to

the

lines

extending

out

the

rear

of

the

dispenser

by

use

of

a

straight

hose

connector

and

crimping

tube

clamps

(O-clamps)

(see

Fig.

20).

Check

connection

for

leaks.

PREPARING

THE

SODA

SYSTEM

FOR

OPERATION

1.

Plug

dispenser

into

power

source.

2.

Momentarily

push

each

dispensing

valve

lever

and

note

if

electric

solenoid

valve

on

each

valve

is

opening.

3.

Adjust

C0

2

regulators

primary

to

carbonator

and

secondary

C0

2

regulator

to

syrup

tanks.

C0

2

regulators

to

syrup

(sugar)

tanks

should

be

adjusted

to

40

psig

for

syrup

lines

up

to

ten

feet

long

and

one

psig

for

each

additional

ten

feet

in

length

plus

one

psig

for

every

two

feet

in

vertical

rise.

On

low

calorie

(diet)

syrup

tanks,

the

secondary

C0

2

regulator

should

be

adjusted

to

ten

psig

for

up

to

30

feet

of

line.

The

low

calorie

regulator

should

never

be

adjusted

above

12

psig

because

this

may

cause

excess

foaming.

The

primary

C0

2

regulator

should

be

adjusted

at

60

to

100

psig.

NOTE:

To

readjust

a

0O

2

regulator

to

a

lower

setting,

loosen

the

adjusting

screw

locknut

and

then

turn

the

screw

to

the

left

(counterclockwise)

until

pressure

gauge

reads

ten

psig

below

what

the

new

setting

will

be.

Turn

the

adjusting

screw

to

the

right

(clockwise)

until

the

new

setting

is

obtained

and

then

tighten

the

locknut.

9

Fig.

15

Fig.

18

66.

Drain

Pan

Assembly

66.

Drain

Pan

Assembly

78.

Drain

Pan

Hose

Seal

Fig.

16

Fig.

19

81.

t

ransformer

—

Stepdown

24V

67.

Soda

Manifolds

IMPORTANT

All

syrup

systems

must

be

sanitized

before

the

dispenser

is

put

into

operation.

Only

qualified

persons

should

perform

sanitizing

procedures.

When

washing

dispensing

valve,

care

must

be

taken

not

to

get

water

on

electrical

solenoids.

SANITIZING

SYRUP

SYSTEM

AS

REQUIRED

BY

LOCAL

HEALTH

CODES

1.

Remove

disconnect

from

syrup

tank.

2.

With

a

nylon

brush

and

detergent

soap

solution,

scrub

both

halves

of

the

disconnect

and

rinse

with

clean

water.

3.

Using

a

sanitizing

solution

of

one

once

per

gallon

of

Chlor-Tergent

(Oaklite

Products

Inc.),

or

Chlorox,

mixed

with

water

(resultant,

concentration

300

PPM

chlorine),

sanitize

both

halves

of

the

connectors

and

allow

to

air

dry.

10