Mackie S500 Series User manual

S500

2-Way Passive Loudspeaker

SERVICE MANUAL

2000 MACKIE DESIGNS, INC.

Duration Per Day Sound Level dBA, Typical

In Hours Slow Response Example

8 90 Duoinsmallclub

6 92

4 95 Subway Train

3 97

2 100 Very loud classical music

1.5 102

1 105 Patrice screaming about

deadlines

0.5 110

0.25 or less 115 Loudest parts at a rock concert

TheS500can

producea

maximumSPL

of127 dB@ 1m

SAFETY

Exposure to extremely high noise levels may cause permanent hearing loss. Individuals

vary considerably in susceptibility to noise-induced hearing loss, but nearly everyone will

lose some hearing if exposed to sufficiently intense noise for a period of time. The U.S.

Government’s Occupational Safety and Health Administration (OSHA) has specified the

permissible noise level exposures shown in this chart.

According to OSHA, any exposure in excess of these permissible limits could result in some

hearing loss. To ensure against potentially dangerous exposure to high sound-pressure

levels, it is recommended that all persons exposed to equipment capable of producing

these levels use hearing protectors while this unit is in operation. Ear plugs or protectors in

the ear canals or over the ears must be worn when operating this amplification system in

order to prevent a permanent hearing loss if exposure is in excess of the limits set forth

here.

CONTENTS

Safety ................................................................................ 2

Introduction..................................................................... 3

Overview.......................................................................... 4

Specifications................................................................... 5

Parts................................................................................... 6

Fold-out Sections

Wiring diagram and PCB ................................... Wiring-1

Introduction

This manual contains basic service information. It is essential that you have a copy of the

user’s manual as this contains the complete operating instructions.

SERVICE TECHNICAL ASSISTANCE

MackieDesigns, Service Technical Assistance, is available8AM - 5PM PST, Monday through

Friday for Authorized Mackie Service Centers, at 1-800-258-6883. Feel free to call with any

questions and speak with a carefully-calibrated technician. If one is not available, leave

a detailed message and a qualified Mackoid will return your call asap.

DISCLAIMER

The information contained in this manual is proprietary to Mackie Designs, Inc. The entire

manual is protected under copyright and may not be reproduced by any means without

express written permission from Mackie Designs, Inc.

SERVICE ONTHIS EQUIPMENT IS TO BE PERFORMED BY

EXPERIENCED REPAIR TECHNICIANS ONLY

Overview

TheS500 is a high-efficiency, extreme-output,2-way, wide-dispersion sound reinforcement

speakersystem. The combination of precision-manufactured,high-efficiency acoustic

components and high-quality, low-impedance, phase-precise crossover technology

allows the S500 to operate continuously at peak output levels safely while providing high-

resolution audio.

The components inside the S500 incorporate several state-of-the-art advancements in

transducer technology. The compression driver is a new 1.75-inch titanium diaphragm

design featuring a 3-slot, low-distortion geometry phase plug. The S500 also features a

low-distortion, high-output horn design developed to provide the correct power

response and phase alignment characteristics at the crossover frequency. With the

resulting 75º x 65º dispersion pattern, the S500 provides very open, natural sound

reproduction at extreme output levels.

The S500 produces deep bass through a 15-inch high-efficiency RCF® precision woofer.

The magnetic structure designed for the woofer motor is responsible for the system’s

resulting high sensitivity of 100 dB (1 watt@1 meter). More importantly, the high-efficiency

motor provides an extraordinary amount of force that provides complete control of the

cone mass. This type of control allows the woofer to deliver extended bass response and

to reach the mid-frequency crossover point efficiently.

The S500 frequency response is linear between 65Hz and 18kHz. Protection for the high-

frequency driver is provided via an integrated MOSFET circuit that actively monitors and

controls the power delivered to the compression driver. There is also a circuit breaker

button on the rear control panel designed to protect the woofer from excessive power.

The breaker “sees” the amplifier signal being delivered to the woofer and opens when

the combination of amperage and voltage exceeds the maximum rated power levels.

The breaker switch can be reset by pressing the button.

The rear control panel features both a 1/4” speaker jack and a Neutrik Speakon™

connector, wired in parallel. The S500 cabinet is constructed using both multi-layered

plywood and pressure-injected structural resin. The top and bottom sections both have

handles for easy movement and relocation. There is an integrated pole-mount on the

bottom of the enclosure. In addition, there are two, three-part cast-aluminum handles

on each side of the enclosure as well as a full size, oval-punched, weather-resistant steel

grille.

The S500 has a 1/4” TS jack and a Neutrik Speakon™ connector, wired in parallel. Use

high-quality speaker cable as recommended by the amplifier manufacturer.

The 1/4” TS jack uses the following wiring standard:

Tip = Signal (+)

Sleeve=Ground (Shield)

The Speakon connector uses the following wiring standard:

Pin 1+ = Signal (+)

Pin 1– = Ground (–)

Transducer Specifications

Low-Frequency Transducer

Diameter 15” (381mm)

Voice Coil Diameter 2.5” (63.5mm)

High-Frequency Driver and Horn

Diaphragm Diameter 1.75” (44.5mm)

Voice Coil Diameter 1.75” (44.5mm)

Diaphragm MaterialTitanium

Power Handling 30 watts rms

(long term)

HornType Constant

Directivity

Mouth Size 10.6” (270mm) W x

10.6” (270mm) H

Throat Size 1.0” (25.4mm)

System Specifications

Frequency Range (–10 dB) 50Hz-20kHz

Frequency Response (–3 dB) 75Hz-18kHz

Horizontal Coverage (–6 dB)75º averaged

1kHz-10kHz

Vertical Coverage (–6 dB) 65º averaged

1kHz-10kHz

Directivity Factor; DI (Q) 10.93 (12.38)

averaged

2kHz-10kHz

Sensitivity (1W@1m) 100 dB

Rated Maximum SPL@1m 124 dB long term

127 dB peak

Crossover Point 1300Hz

Nominal System Impedance8 ohms

Power Handling 250 watts rms

long term

500 watts peak

Safety Features

High Frequency: Monitoring and limiting of

continuous input power via MOSFET-based

electronic circuit

Low Frequency: Monitoring of amplifier signal

delivered to woofer via current breaker

switch. Overpowering of the woofer opens

the circuit and requires resetting by

manually pressing the circuit breaker

button.

Physical Properties

Height 32.1” (817mm)

Front Width 19.1” (484mm)

Rear Width 13.9” (352mm)

Depth 18.1” (460mm)

Net Weight 75 lbs. (34kg)

Connector Type 1/4” TS jack and Neutrik

Speakon

Enclosure Geometry

Trapezoidal, 10º side angles, 18mm

multi-layered plywood, top and

bottom high pressure resin

injected “caps”

Handles One on top, one on bottom cap,

two three-piece handles on each

side

Color Black, PVC coated finish

Grille Custom perforated oval steel

grille with anti-corrosive

treatment

Specifications

13112050 LOUDSPEAKER S 500

PART# DESCRIPTION QTY COMMENTS

21110330 WOOFER L15-S500 1

23030400 CROSSOVER ASSEMBLY 1 SEENEXT PAGE

23103720 CABLE ASSEMBLY 1

23103910 HANDLE ASSEMBLY 2

23103930 CASE ASSEMBLY 1

25110570 TWEETER N 450-S 500 1

33050380 TERMINAL BOARD 35567 1

33090460 HANDLE CASE 34278 2

33140390 HORN 35416 1

33160360 GASKET FOR HANDLE 36052 2

33161130 GASKET FOR TERMINAL BOARD 30347 1

33221420 PROTECTIONGRILLE 34324 1

33221460 INNERPROTECTION PACKAGING 35560 2

33890190 FEETFORCABINET 34344 4

33900360 BLACK COVER FOR STAND HOLE 34360 1

33920650 HANDLE 34335 2

33920900 BRASS RING 35647 1

33951980 ROUND BLUE RUN-MAN LABEL 34844 1

33951990 BOTTOM BLACK MACKIE LABEL 34891 1

33953030 BLUE S500 LABEL 35462 1

33953050 LABEL WITH SERIAL# AND DATE 35565 1

33953060 IMPEDANCE LABEL 35567 1

33960580 WARRANTY MOD.1712 1

33963280 OWNER’S MANUAL MOD.1803 1

33991010 INNERPACKAGING 34367 4

33994330 INNERPACKAGING 35421 1

33995400 INNERPACKAGING CORNER 33326 0.5

33995460 PACKAGING (BOX) 35562 1

33995630 COVER FOR PACKAGING 35822 0.1

43040030 GLASS WOOL INSULATION SP.30 40

43900580 GASKET “U” SHAPED ESPACE200S 0.1

43900820 GASKET 32181 0

51150353 SCREW V.TC+M4X30 INOX ZNN U7687 8

51150446 SCREW V.TC+M5 X30ZNN U7687 4

51170415 SCREW V.TSC+M5 X10ZNN U7689 8

51190246 SCREW V.TCEI M5 X35 ZNN U5931 6595 8

51190315 SCREW V.TCEI M6 X18 ZNN U5931 4

51240217 SCREW V.TC+AB 2,9X13 ZNN U6954 2

51310415 SCREW V.TC+SL 3,5X18 ZNN 50067 1/2”4

51310426 SCREW V.TC+SL 3,5X25 ZNN 50221 8

51310535 SCREW V.TC+SL 4X30 ZNN 4

51310545 SCREW V.TC+SL 4X40 ZNN 8

51992015 SCREW V.T1/2T+SL 4,5X20 ZNN 35725 18

52100211 WASHER 4,3X12ZNN 13087 1/2” 4

52100216 WASHER 5,3X10ZNN U6592 50239 1/2” 8

52201004 WASHER 5 DIN6798 0239 4

54302001 HEXAGONAL NUT 35059 2

59025285 BAG 800+300+300X1600 35171 1

83121010 C3P21-010*302-THERMAL SWITCH 1

83412015 C3C12-014F003-STEREO JACK 1 1/4” JACK

83415001 C3C15-001F004-FEMALE CONNECTOR 1 SPEAKON®INPUTCONNECTOR

Parts List

23030400 CROSSOVER ASSEMBLY

PART# DESCRIPTION QTY COMMENTS

33030770 BOARD C.S.MR 35572 1

51150230 SCREW V.TC+M3 X14ZNC U7687 50175 1

52100103 WASHER 3.2X 6ZNC U6592 12272 2

52301010 WASHER A 3.2 U1751 50234 1/2 1

53101005 NUT M3 U5588-A-6S 11625 1

59999992 CABLE TIE T & B M 24 3

59999995 CABLE TIE T & B M 25 2

81121029 C1R21-251J221-RES.STR. 1/4W5% 220 1 Resistor

81121034 C1R21-251J561-RES.STR. 1/4W5% 560 1

81121041 C1R21-251J222-RES.STR. 1/4W5% 2.2K 1

81121110 C1R21-501J102-RES.STR. 1/2W5% 1K 1

81244022 C1F44-153J5R6-RES.FILO 15W5% 5.6 1 Resistor, wire-wound

81244023 C1F44-153J6R8-RES.FILO 15W5% 6.8 1

81244025 C1F44-153J100-RES.FILO 15W5% 10 4

81244170 C1F44-203J220-RES.FILO 20W5% 22 1

81412001 C1C12-101K156-CAP.FILM 100V10% 15U 1 Capacitor, Film

81412020 C1C12-101K155-CAP.FILM 100V10%1.5U 1

81412021 C1C12-101K225-CAP.FILM 100V10%2.2U 2

81412023 C1C12-101K475-CAP.FILM 100V10% 4.7U 1

81521053 C1E21-250*102-CAP.ELYTIC. 25V 1000U 1 Capacitor, Electrolytic

81612029 C1L12-202H182-INDUCTOR 1 Inductor

81612048 C1L12-102A651-INDUCTOR 1

81612049 C1L12-401G701-INDUCTOR 1

81632017 C1L32-321A231-INDUCTOR 1

82112001 C2D12-750*151-DIODE 1N4148 1

82122015 C2D22-101*402-DIODE MUR410 4

82131050 C2D31-501J120-ZENER 0.5W 12V 1

82262014 C2T62-313A101-MOSFET IRFP140 1

83444020 C3C44-020M001-FASTON 6

83816006 C3A16-006 -HEATSINK 1

Woofer

Capacitors

Resistors

Semiconductors

FET

ZENER

Inductor specifications

Tweeter

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