Lombardini ECOWIND 350 ECC Setup guide
vers. 05 - JULY MY 2011
Assembly and Installation Manual
TYPE:
ECOWIND 350 ECC
MODEL:
350 “C” - AUS 12/24 V
AIR-CONDITIONING/GEN SET SYSTEM
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THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI - ALL FORMS OF REPRODUCTION, PARTIAL OR OTHERWISE, IS STRICTLY PROHIBITED
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SERVICE LOMBARDINI - TEL. 0039 - 0522 / 389550
TEL. 0039 - 0522 / 389547
TEL. 0039 - 0522 / 389568
MANUFACTURER: LOMBARDINI S.r.l.
ADDRESS: Via Cav. Del Lavoro,
A. Lombardini, 2 . 42100 - Reggio Emilia (Italia)
Tel. + 39 - 0522 3891
Telefax + 39 - 0522 389503
E-mail [email protected]
DOCUMENT TYPE: Assembly and Installation Manual
PRODUCT: AIR-CONDITIONING/GEN SET SYSTEM
TYPE : ECOWIND 350 ECC
MODEL: 350 “C” - AUS 12/24 V
CONFORMITY:
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THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI - ALL FORMS OF REPRODUCTION, PARTIAL OR OTHERWISE, IS STRICTLY PROHIBITED
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THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI - ALL FORMS OF REPRODUCTION, PARTIAL OR OTHERWISE, IS STRICTLY PROHIBITED
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1 WARNINGS AND GENERAL INFORMATION .............................................................................................6-9
1.1 INTRODUCTION ..............................................................................................................................6
1.2 RECOMMENDED OIL ...................................................................................................................6-8
1.3 IDENTIFICATION PLATE ................................................................................................................9
1.4 DIRECTIVE AND STANDARD REFERENCES APPLIED ................................................................ 9
2 GENERAL DESCRIPTION AND TECHNICAL DATA ..............................................................................10-14
2.1 TECHNICAL CHARACTERISTICS ...........................................................................................10-12
2.2 CHARACTERISTICS OF COOLANT .............................................................................................13
2.3 CONVENTIONAL COOLING CYCLE 350 C ................................................................................... 14
3 ASSEMBLY AND INSTALLATION ...........................................................................................................15-61
3.1 REQUIREMENTS AND REGULATIONS FOR ASSEMBLY AND INSTALLATION ........................ 15
3.2 LIFTING, HANDLING AND INSTALLATION OF THE COMPONENTS ..........................................16
3.3 POWER UNIT ASSEMBLY KIT ..................................................................................................16-17
3.4 MOUNTING DIRECTLY TO THE SIDE FRAME ................................................................................18-23
3.5 INSTALLATION OF CONDENSING UNIT .................................................................................24-31
3.6 CONNECTION FITTINGS - GAS HOSES ................................................................................32-38
3.7 HOSES AND CABLE CONNECTIONS TO POWER UNIT ........................................................39-41
3.8 CONNECTING DIESEL TO THE POWER UNIT .......................................................................42-43
3.9 INSTALLATION OF THE SPLIT UNIT .......................................................................................44-46
3.10 FASTENING THE PIPES AND CABLES ...................................................................................47-58
3.11 FILLING THE GAS CIRCUIT WITH R 134A .............................................................................58-59
4 DIAGRAMS AND WIRING ........................................................................................................................60-66
4.0 DIAGRAMS AND WIRING 12 V .................................................................................................60-66
DIAGRAMS AND WIRING 24 V .................................................................................................62-66
5 TROUBLESHOOTING ..............................................................................................................................68-73
CONTENTS
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WARNINGS AND GENERAL INFORMATION - 1
1.1. INTRODUCTION
Important warnings
To safeguard authorised installation technicians, and to prevent the possibility of damage to the equipment, make sure that you
are familiar with the entire contents of the instruction manual before performing any operations on the system.
Intended readers of the assembly and installation manual
This manual is for:
- authorised technicians specialized in assembly and installation of the equipment.
Limited liability
ECOWIND by Lombardini declines all responsibility for damage caused to persons or things resulting from incorrect installation
of the system.
Storage of the manual
This manual must be intact and fully legible in all parts. Authorised specialist technicians must have access to it during their work.
Storage of the manual
The copyright of this manual is owned by ECOWIND by Lombardini.
The text of this manual cannot be used in other printed matter without the written authorisation of ECOWIND by Lombardini.
© ECOWIND by Lombardini
THIS MANUAL IS PROPRIETY OF ECOWIND BY LOMBARDINI – ALL FORMS OF REPRODUCTION, PARTIAL OR OTHERWISE,
IS STRICTLY PROHIBITED.
1.2. Recommended oil
PAKELO KRIPTON 10 W 60 - specication API CH-4/CF SL, ACEA E4,E5,E7,B4.
NOTE! Alternatively, we reccomend using the following oil: MOBIL 1 15W50 specication API CF ACEA E4, B4,
B3.
The engine could be damaged if allowed to operate with insufcient oil. It is also dangerous to add too much oil as its
combustion could sharply increase the rotation speed.
Use a suitable oil in order to protect the engine.
The lubrication oil inuences the performances and life of the engine in an incredible way.
The risk of piston seizure, jammed piston rings and rapid wear of the cylinder liner, the bearings and all moving parts
increases if oil whose characteristics differ from the recommended type is used, or if the oil is not regularly changed. All this
notably reduces engine life.
Oil viscosity must suit the ambient temperature in which the engine operates.
Old oil can cause skin cancer if repeatedly left in contact with the skin and for long periods of time. If contact with the oil is
inevitable, you are advised to thoroughly wash your hands with soap and water as soon as possible.
Appropriate protective gloves etc should be wore during this operation.
Old oil is highly polluting and must be disposed of in the correct way. Do not litter.
LUBRICANT INTERNATIONAL SPECIFICATIONS
They dene testing performances and procedures that the lubricants need to successfully respond to in several engine testing
and laboratory analysis so as to be considered qualied and in conformity to the regulations set for each lubrication kind.
A.P.I : ( American Petroleum Institute )
MIL : Engine oil U.S. military specications released for logistic reasons
ACEA : European Automobile Manufacturers Association
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THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI - ALL FORMS OF REPRODUCTION, PARTIAL OR OTHERWISE, IS STRICTLY PROHIBITED
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SEQUENZE API / MIL - SEQUENCES API / MIL - API / MIL SEQUENCES
API / MIL-SEQUENZEN - SECUENCIAS API / MIL - SEQUÊNCIAS API / MIL
BENZINA - ESSENCE - PETROL
BENZIN - GASOLINA
CF CE CD CC SC SD SE SF SG
L- 46152 D / E
SH
API SJ SLCH-4 CG-4 CF-4
MIL
CF-2
DIESEL
OBSOLETI - OBSOLETE
CORRENTI - CURRENT
SAE 20W*
SAE 30*
SAE 40*
SAE 10W-30**
SAE 10W-40**
SAE 10W-60**
SAE 15W-40 **
SAE 15W-40 **
SAE 20W-60 **
SAE 5W-30 ***
SAE 0W-30 ***
-
30
-
25
-
20
-
15
-
10
-
50
+
5
+
10
+
15
+
20
+
25
+
30
+
35
+
40
+
45
SAE 10W*
+
50
-
35
-
40
SAE 5W-40 ***
SAE 15W-40 *
base minerale
base minérale
mineral base
Mineralölbasis
Base mineral
base mineral
SAE 15W-40 **
SAE 20W-60 **
base semi-sintetica
base semi-synthétique
semi-synthetic base
Halbsynthetische Basis
Base semi-sintetica
base semi-sintética
Gradazioni SAE - Viscosité SAE - SAE Grade
SAE Viskositätsklasse - Viscosidad SAE - Gradação SAE
SAE 10W-60
SAE 5W-30 ***
SAE 0W-30 ***
base sintetica
base synthétique
synthetic base
Synthetische Basis
base sintetica
base sintética
1 - WARNINGS AND GENERAL INFORMATION
ACEA REGULATIONS - ACEA SEQUENCES
PETROL HEAVY DUTY DIESEL ENGINES
A1 = Low-viscosity, for frictions reduction E1 = OBSOLETE
A2 = Standard E2 = Standard
A3 = High performances E3 = Heavy conditions (Euro 1 - Euro 2 engines )
LIGHT DUTY DIESEL ENGINES E4 =Heavy conditions (Euro 1 - Euro 2 - Euro 3 engines )
B1 = Low-viscosity, for frictions reduction E5 = High performances in heavy conditions (Euro 1 - Euro 2 - Euro 3
engines )
B2 = Standard
B3 = High performances (indirect injection)
B4 = High quality (direct injection)
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THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI - ALL FORMS OF REPRODUCTION, PARTIAL OR OTHERWISE, IS STRICTLY PROHIBITED
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Fig. 1
Fig. 2
P
WARNINGS AND GENERAL INFORMATION - 1
ATTENTION !!!
The oil quantity for a correct charging is : Qts 1,25 Liters
This quantity has to be strictly respected
ATTENTION !!!
We suggest, after any operation, to rell or replace oil and to alwasy check oil level through proper oil dipstick C.
ATTENTION !!!
Correct oil quantity is when level is near notch MAX, paying particular attention do not overpass it (g. 2).
ATTENTION !!!
All power unit engines are oil pre-charged.
Guarantee that maintenance has been effected is conrmed by an adhesive with oil specications put on engine valves cover.
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THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI - ALL FORMS OF REPRODUCTION, PARTIAL OR OTHERWISE, IS STRICTLY PROHIBITED
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Fig. 3
1 - WARNINGS AND GENERAL INFORMATION
1.3. IDENTIFICATION PLATE
The air-conditioning system is manufactured in a European Union state, and therefore complies with the safety
requisites of Machinery Directive 98/37/EC, in force since 23 July 1998.
This conformity is certied by the “CE” mark located on the body of the power unit, inside the front protective casing.
NOTE!
Do not damage or remove the CE identication plate, even when the system is resold (g. 3).
1.4. DIRECTIVE AND STANDARD REFERENCES APPLIED
Legal provisions
Reference Title
P. D. no. 459 of 24.7.96 Implementation of EEC Directive no. 89/392 known as the Machinery Directive
L. D. no. 476 of 4.12.92 Implementation of EEC Directive no. 89/336 regarding Electromagnetic Compatibility (EMC)
Table 1-1
EU Directives
Reference Title
EU Directive no. 98/37 Machinery Directive 89/392/EEC codied 98/37
EU Directive no. 89/336 Electromagnetic Compatibility (EMC)
Directive 2000/2/EC Directive regarding electromagnetic compatibility (EMC) for agricultural and forestry tractors.
Directive 2004/104/EC Directive regarding electromagnetic compatibility (EMC) for motor vehicles and their trailers.
Directive 95/54/EC Directive regarding electromagnetic compatibility (EMC) for motor vehicles.
ECE R10 ECE/UN regulation regarding electromagnetic compatibility for motor vehicles.
Table 1-2
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THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI - ALL FORMS OF REPRODUCTION, PARTIAL OR OTHERWISE, IS STRICTLY PROHIBITED
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GENERAL DESCRIPTION AND TECHNICAL DATA - 2
2.1 TECHNICAL CHARACTERISTICS
Table of technical data
Air-conditioning system
Model 350 “C” - AUS
Dimensions and weight Power unit Condenser Split (diffuser)
Length 710 mm 560 mm 560 mm
Height 560 mm 360 mm 360 mm
Depth 290 mm 120 mm 140 mm
Weight 110 kg * 6 kg 10 kg
* Without support structure
350 “C” AUS
Fuel Diesel for automotive use
(taken from the vehicle’s own tank for
models installed directly in vehicles)
Maximum fuel consumption 0,7 litre/ h
Cooling capacity 13.000 btu/h (3.800 W)
Coolant R-134a
Quantity of coolant min 1000 ÷ max 1200 gr. *
The amount of gas may vary according to pipe length see
Tab. 1 and Tab. 2
Optimum operating pressure: Delivery pressure HP = 14 ÷ 17 bar - @ 30° C ext. temp.
Intake pressure LP = 1 ÷ 3 bar - @ 30° C ext. temp.
ATTENTION !!!
It is important to comply with the above quantities.
Non-observance of this recommendation could compromise the performance of the system
Onboard electrical power supply 12 V 24 V
Battery recharge capacity (alternator) 70 A - MAX 40 A - MAX
Evaporator airow 600 m3/h - MAX 600 m3/h - MAX
Control system power supply 12 Vdc 24 Vdc
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