LiteOn EVO6000 Series User manual

QUICK START GUIDE

Ultra Compact Vector Drive

EVO6000 Series

Table of Contents

Chapter 1│Safety..................................................................................................................................................... 1

1.1 General Safety............................................................................................................................................ 1

1.1.1 Usage................................................................................................................................................ 1

1.1.2 Receiving ......................................................................................................................................... 1

1.1.3 Installation....................................................................................................................................... 1

1.1.4 Wiring............................................................................................................................................... 2

1.1.5 Operation ........................................................................................................................................ 2

1.1.6 Maintenance................................................................................................................................... 3

1.2 Warning Label............................................................................................................................................ 4

1.3 AC Drive Application Precautions ......................................................................................................... 4

1.3.1 AC Drive Selection......................................................................................................................... 4

1.3.2 Settings ............................................................................................................................................ 5

1.3.3 General Handling........................................................................................................................... 5

1.4 Warranty...................................................................................................................................................... 6

1.4.1 Warranty Period............................................................................................................................. 6

1.4.2 Warranty Restrictions ................................................................................................................... 6

Chapter 2│Product ................................................................................................................................................. 7

2.1 Component Names.................................................................................................................................. 7

2.3 Nameplate.................................................................................................................................................. 8

2.4 Model Number Definition ...................................................................................................................... 8

2.5 Power Ratings............................................................................................................................................ 9

2.6 Common Specifications ........................................................................................................................ 10

2.7 Product Dimensions............................................................................................................................... 12

2.8 Accessories............................................................................................................................................... 13

2.8.1 Accessories.................................................................................................................................... 13

2.8.2 Installing Input Fuses.................................................................................................................. 14

Chapter 3│Drive Installation............................................................................................................................... 15

3.1 Installation Environment ....................................................................................................................... 15

3.2 Installation Direction and Spacing...................................................................................................... 16

3.2.1 Installation Direction................................................................................................................... 16

3.2.2 Installation Spacing..................................................................................................................... 16

3.3 Keypad and Terminal Cover Installation ............................................................................................ 17

3.4 Wiring Protection.................................................................................................................................... 18

3.4.1 Drive and Input Cable Protection for Short-Circuit Situations.......................................... 18

3.4.2 Motors and Output Cable Protection for Short-Circuit Situations .................................. 18

Chapter 4│Wiring.................................................................................................................................................. 19

4.1 Wiring Safety............................................................................................................................................ 19

4.2 Main Circuit .............................................................................................................................................. 20

4.2.1 Main Circuit Terminal.................................................................................................................. 21

4.2.2 Main Circuit Wiring ..................................................................................................................... 21

4.2.3 Main Circuit Cable Size and Tightening Torque................................................................... 23

4.3 Control Circuit.......................................................................................................................................... 25

4.3.1 Control Circuit Terminals ........................................................................................................... 26

4.3.2 Control Circuit Wiring................................................................................................................. 27

4.3.3 Control Circuit Cable Size and Tightening Torque .............................................................. 28

4.3.4 Ferrule-Type Terminals............................................................................................................... 28

4.4 I/O Connections ...................................................................................................................................... 29

4.4.1 NPN and PNP Mode Selection ................................................................................................. 29

4.5 Wiring Checklist ...................................................................................................................................... 31

Chapter 5│Keypad and Parameters.................................................................................................................. 32

5.1 Check before Operation........................................................................................................................ 32

5.2 Powering Up the Drive and Operation Status Display ................................................................... 32

5.3 Keypad....................................................................................................................................................... 33

5.3.1 Keys and Displays ........................................................................................................................ 33

5.1.2 Keypad Display............................................................................................................................. 35

5.1.3 Keypad Programming................................................................................................................. 37

5.4 Parameter List.......................................................................................................................................... 38

Chapter 6│Troubleshooting ............................................................................................................................... 72

6.1 Alarm and Fault Displays....................................................................................................................... 72

6.2 Fault Detection ........................................................................................................................................ 82

6.3 Operation Errors...................................................................................................................................... 90

6.4 Auto-Tuning Fault Detection................................................................................................................ 91

Chapter 1│Safety

1.1 General Safety

Safety Information:

Warning: Indicates highly dangerous consequences such as fire, serious injury and death

when failing to comply with the instructions.

Caution: Indicates dangerous consequences such as moderate injury and equipment

damage when failing to comply with the instructions.

1.1.1 Usage

1.1.2 Receiving

1.1.3 Installation

Danger

1. The drive is used to control the speed of 3 phase synchronous and asynchronous motors,

which must not be used for single phase or other purposes. Failure to comply could cause

drive damage or serious injury by fire.

2. The drive must not be used in any medical equipment in which human life may involve.

3. The drive is manufactured according to strict quality control standard. However, bypass

the safety protection in case the drive failure causes death or serious injury.

Warning

1. Do not install damaged drive or any drive without complete components inside. Failure

to comply could result in accident.

Warning

1. Carry the drive by the bottom as carrying by the front cover may cause injury and damage

from the main body of the drive falling.

2. Attach the drive to metal or other nonflammable materials. Keep away from heat and

flammable items.

3. A control panel must have cooling fans, air vents and room for ventilation when the drive

is installed inside.

1.1.4 Wiring

1.1.5 Operation

Danger

1. Allow only qualified electrical engineers to install the drive. Failure to comply could cause

electrical shocks to personnel or damage to the drive.

2. Ensure the power supply is off when connecting. Failure to comply could cause electrical

shocks.

3. Ensure the ground terminal PE is properly wired. Failure to comply could cause electrical

shocks from the drive cover. Therefore ground the drive and motor for personnel safety.

4. Do not touch the main circuit terminal. Keep the main circuit off drive cover to avoid

electrical shocks.

5. The terminal for braking unit is + and -. Do not connect it to any other terminals. Failure

to comply could cause a fire.

Warning

1. Do not connect three-phase power supply to terminals U, V and W. Failure to comply

could damage the drive.

2. An output reactor is recommended when the cable connecting between the drive and

motor is over 100 meters. Failure to comply could result in drive damage with overcurrent

caused by over-distributed capacitance.

3. Never connect the output terminals to capacitors or unapproved LC/RC filters. Failure to

comply could damage the drive components.

4. Separate the drive main circuit cables and control circuit cables. Failure to comply could

cause interference to the control signals

5. Ensure the phase of power supply and rated voltage match the label on the drive. Failure

to comply could drive damage.

Danger

1. Connect the power after completion of wiring and closing the front cover. Opening the

front cover when the power is on could cause an electrical shock.

2. Keep other personnel off the equipment when setting the drive fault restart and

momentary power loss restart functions. Failure to comply could cause damage to the

personnel and equipment.

3. Once the drive is powered, the terminals are live even when drive is not in operation.

Touching the terminals could cause electrical shocks.

1.1.6 Maintenance

Notice:

All the instruction photographs and diagrams of opened drive in this manual are only for

illustration. Do not attempt to operate any AC drives with the cover opened.

4. Cancel run command before resetting the alarm and fault. Failure to comply could cause

physical injury.

Warning

1. Do not start or stop the drive by connection or disconnection the power supply. Failure

to comply could cause drive damage.

2. Ensure the motor and equipment are in proper use before operation. Failure to; comply

could damage the equipment.

3. The temperature of the braking resistor and heatsink could be very high during

operation. Do not touch it or it could result in scald.

4. For lift applications, please install mechanical brakes.

5. Adjust a few parameters only if necessary as the defaults are optimum settings for most

of applications. Editing parameters indiscriminately could cause equipment abnormal

operation.

6. Interlock the electricity supply with AC drive supply when both are available to a motor.

Danger

1. Do not touch the main circuit of the drive when power is on. Failure to comply could

cause electrical shocks.

2. Disconnect the power supply before opening the front cover of the drive.

3. Maintain the drive 5 minutes after turning off power supply, so as to avoid charged

capacitors causing physical injury.

4. Allow only qualified electric engineers and electrician to maintain, repair and replace the

AC drive modules.

Warning

1. The release of breaker on the AC drive primary side could be caused by incorrect wiring,

short circuit and damaged drive components. Investigate and remove the problem

before reconnecting the breaker.

2. Do not use a megger (insulation resistor) to test the drive control circuit. Failure to comply

could cause drive damage.

1.2 Warning Label

The warning label is on the front of the drive. Please read it carefully and follow the

instructions.

Read the user manual before operation.

Risk of electrical shock. Shut off main power and wait for 5 minutes before servicing.

Hot surface. Risk of burn.

1.3 AC Drive Application Precautions

1.3.1 AC Drive Selection

1.3.1.1 Drive Capacity

Before driving motors, ensure the motor rated current is lower than the drive rated output. In

addition, when a single AC drive is driving more than 1 motor in parallel, make sure the drive

capacity is higher than 110% of total motor rated current.

Warning Label

1.3.1.2 Starting Torque

The motor characteristics at start and during acceleration are limited by the drive overcurrent.

If higher starting torque is needed, use a higher rating drive or increase capacity of both motor

and drive.

1.3.1.3 Emergency Stop

When a drive fault occurs, protection function will be automatically triggered to shut off the

output but the motor may not stop immediately. Therefore please install mechanical brake if

immediate stop is necessary.

1.3.2 Settings

1.3.2.1 Upper Limits

The maximum output frequency of the drive is 400Hz. If the upper limit is set incorrectly, the

motor will run at higher than its rated speed and cause danger. Please set the limit of output

frequency in Frequency Upper Limit parameter. The default setting of the rated output

frequency is 60Hz.

1.3.2.2 DC Braking

Excessive DC braking current and duration could cause motor overheat.

1.3.2.3 Acceleration /Deceleration Time (Acc./Dec. Time)

Acceleration and deceleration time is determined by the motor torque, load torque and load

inertia. Set a longer Acc./Dec. time after Stall Prevention function is triggered. In addition, the

acceleration and deceleration time will be extended depending on the Stall Prevention

duration. If faster acceleration and deceleration are required, install proper braking options or

use a higher rating motor and AC drive.

1.3.3 General Handling

1.3.3.1 Wiring

Connecting power supply to output terminals U/T1, V/T2 and W/T3 will damage the drive.

Check all the connections and wiring sequence before turning on the power. Failure to comply

could cause drive damage.

1.3.3.2 Maintenance

Capacitors in the drive may still be charged for a short time after shutting off the power. Wait

for the amount of time specified on the drive before any maintenance. Failure to comply could

cause electrical shocks to personnel. Besides, do not touch the heatsink which can be very hot

during operation. Replace the cooling fan only when the heatsink has cooled down after

shutting off the power. In addition, when a synchronous motor is coasting to stop, it

regenerates voltage to keep the drive terminals live even when the drive power is off. Wait

until the motor is fully stopped before drive maintenance. Failure to comply could cause

electrical shocks to personnel.

1.3.3.3 Wiring Tools

Use only the tools suggested by the terminal supplier during drive maintenance.

1.3.3.4 Transportation and installation

Do not explore the drive to the environment containing the halogens or DOP gas during

transportation or installation.

1.4 Warranty

1.4.1 Warranty Period

Contact local distributor for details.

1.4.2 Warranty Restrictions

Warranty is not applicable when the drive is not properly used according to the manual

regardless warranty period.

Chapter 2│Product

2.1 Component Names

2.2 Receiving Checklist

Check the following when receiving the drive:

1. Is the packaging box in good condition? Any damage or damp ?

If so, contact the distributor or local Lite-On representative.

2. Is the model label on the box same as what you purchased?

If not, contact the distributor or local Lite-On representative.

3. After opening the box, is there any damp mark inside the box? Any damage or crack on

the drive enclosure?

If so, contact the distributor or local Lite-On representative.

4. Does the drive nameplate show the same model number as the carton label?

If not, contact the distributor or local Lite-On representative.

5. Is the manual included in the carton?

If not, contact the distributor or local Lite-On representative.

A –Heatsink

B –Cooling fan

C –Fan guard

D –Conduit bracket

E –RJ45 port

F –Keypad

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