LinMot B1100-PP User manual

Installation Documentation for the following Controllers:

-B1100-PP (-HC, -XC)

-B1100- F (-HC, -XC)

-B1100-GP (-HC, -XC)

Servo Controller Installation Guide

Document version: 3.9.2 / June 2009

Installation Guide B1100

This work is protecte by copyright.

Un er the copyright laws, this publication may not be repro uce or transmitte in any form, electronic or mechanical, inclu ing

photocopying, recor ing, microfilm, storing in an information retrieval system, not even for i actical use, or translating, in whole

or in part, without the prior written consent of NTI AG.

LinMot® is a registere tra emark of NTI AG.

Note

The information in this ocumentation reflects the stage of evelopment at the time of press an is therefore without obligation.

NTI AG reserves itself the right to make changes at any time an without notice to reflect further technical a vance or pro uct

improvement.

Document version 3.9.2 / mk / June 2009

Page 2 of 18 Installation Gui e B1100 NTI AG/ LinMot/

Installation Guide B1100
Table of Content
IMPORTANT NOTES FOR B1100 SERIES CONTROLLERS......................................4
SYSTEM O ER IEW.....................................................................................................5
B1100 INTERFACES......................................................................................................6
FUNCTIONALITY............................................................................................................7
SOFTWARE....................................................................................................................7
POWER SUPPLY AND GROUNDING...........................................................................8
DESCRIPTION OF THE CONNECTORS / INTERFACES.............................................9
PHYSICAL DIMENSION...............................................................................................14
POWER SUPPLY REQUIREMENT..............................................................................15
ORDERING INFORMATION.........................................................................................16
INTERNATIONAL CERTIFICATIONS..........................................................................16
DECLARATION OF CONFORMITY CE-MARKING....................................................17
CONTACT ADDRESSES.............................................................................................18
NTI AG, LinMot  Installation Gui e B1100 Page 3/18

Installation Guide B1100

Important notes for B1100 series controllers

C A U T I O N !

In order to assure a safe and error free operation, and to avoid severe

damage to system components, all system components must be

directly attached to a single ground bus that is earth or utility

grounded (see chapter Power Supply and Grounding).

Each system component should be tied directly to the ground bus

(star pattern), rather than daisy chaining from component to

component. (LinMot motors are properly grounded through their

power cables when connected to LinMot controllers) (see chapter

Power Supply and Grounding).

All connectors must not be con nected or disconnected while DC

voltage is present. Do not disconnect system components until all

LinMot controllers LEDs have turned off. (Capacitors in the power

supply may not fully discharge for several minutes after input voltage

has been disconnected). Failure to observe these precautions may

result in severe damage to electronic components in LinMot motors

and/or controllers.

Do not switch Power Supply DC oltage. All power supply switching

and E-Stop breaks should be done to the AC supply voltage of the

power supply.

Do not connect or disconnect the motors from controllers with

voltage present. Wait to connect or disconnect motors until all

LinMot controllers LEDs have turned off. (Capacitors may not fully

discharge for several minutes after power has been turned off).

Failure to observe these precautions may result in severe damage to

electronic components in LinMot motors and/or controllers.

Page 4 of 18 Installation Gui e B1100 NTI AG/ LinMot/

Installation Guide B1100

System Overview

Typical servo system B1100-XX-YY: Servo controller, motor an power supply.

NTI AG, LinMot Installation Gui e B1100 Page 5/18

Installation Guide B1100

B1100 Interfaces

B1100-PP /-HC/-XC

B1100- F /-HC/-XC

B1100-GP /-HC/-XC

Connector

X1 Motor Supply ● ● ●

X2 Motor Phases (Screw Terminals) ● ● ●

X3 Motor / Motor Signals ● ● ●

X5 Com / Config RS232, RS485, CAN ● ● ●

X7 RS485 / CAN In ● ● ●

X8 RS485 / CAN Out ● ● ●

X13 External/Simulate Position Enco er

Diff Hall Switches ● ● ●

X14 6 Digital Inputs

6 Digital Outputs

Analog In 0..10V

Analog In –10V.. +10V

Diff Step Dir zero

24V Logic Supply

● ● ●

LED State In icator ● ● ●

S4 Bus Termination ● ● ●

Page 6 of 18 Installation Gui e B1100 NTI AG/ LinMot/

Installation Guide B1100

Functionality

B1100-PP

B1100-PP-HC

B1100-PP-XC

B1100- F

B1100- F-HC

B1100- F-XC

B1100-GP

B1100-GP-HC

B1100-GP-XC

Supply oltage

Motor Supply 72VDC (24...85VDC) ● ● ● ● ● ● ● ● ●

Logic Supply 24VDC (22...26VDC) ● ● ● ● ● ● ● ● ●

Motor Phase Current

8A peak / 6A rms ● ● ●

15A peak / 9A rms ● ● ●

25A peak / 12A rms ● ● ●

Controllable Motors

LinMot P01-23x… ● ● ● ● ● ● ● ● ●

P01-37x… ● ● ● ● ● ● ● ● ●

P01-48x… ● ● ● ● ● ● ● ● ●

DC Motors ● ● ● ● ● ● ● ● ●

Brushless DC / EC Motors ● ● ● ● ● ● ● ● ●

Command Interface

Easy Steps Max. 6 Comman s ● ● ● ● ● ● ● ● ●

+/-10V Current Comman Interface ● ● ● ● ● ●

Step Direction In exer Interface ● ● ● ● ● ●

Cm Tab IO Interface (X14-IOs) (with EasySteps) ● ● ● ● ● ●

RS232 up to 115.2 kBau ● ● ●

RS485 up to 115.2 kBau ● ● ●

CANOpen up to 1MBau ● ● ●

DeviceNet 125, 250, 500 kBau ● ● ●

External Position Sensor

Incremental RS422 up to 2 MHz ● ● ● ● ● ● ● ● ●

Position Indexer Input

Step Dir Zero/ ABZ RS422 up to 2 MHz ● ● ● ● ● ●

Position Encoder Simulation

AB RS422 up to 2.5 MHz ● ● ● ● ● ●

Configuration

RS232 Configuration ● ● ● ● ● ● ● ● ●

CAN Multi Axes Configuration ● ● ● ● ● ● ● ● ●

Software

The configuration SW LinMotTalk1100 is free of charge an can be ownloa e from our home page.

For fast results see also the quick start gui es an configurations for the B1100-PP an B1100-VF

controllers:

•QuickStartGui e_B1100-PP.p f

•QuickStartGui e_B1100-VF.p f

This quick start gui es are istribute with the LinMotTalk1100 SW.

NTI AG, LinMot Installation Gui e B1100 Page 7/18

Installation Guide B1100

Power Supply and Grounding

*Insi e of the B1100 controller the PWR motor GND an PWR signal GND is connecte together an to

the GND of the controller housing. It is recommen e that the PWR motor GND is NOT groun e at

another place than insi e of the controller to avoi circular currents.

In or er to assure a safe an error free operation, an to avoi severe amage to system

components, all system components* must be well grounded to either a single earth

or utility ground. This inclu es both LinMot an all other control system components to

the same groun bus.

Each system component* shoul be tie irectly to the groun bus (star pattern), rather

than aisy chaining from component to component. (LinMot motors are properly

groun e through their power cables when connecte to LinMot controllers.)

Power supply connectors must not be con nected or disconnected while DC voltage

is present. Do not isconnect system components until all LinMot controllers LEDs have

turne off. (Capacitors in the power supply may not fully ischarge for several minutes

after input voltage has been isconnecte ). Failure to observe these precautions may

result in severe amage to electronic components in LinMot motors an /or controllers.

Do not switch Power Supply DC oltage. All power supply switching an E-Stop

breaks shoul be one to the AC supply voltage of the power supply. Failure to observe

these precautions may result in severe amage to controller.

Page 8 of 18 Installation Gui e B1100 NTI AG/ LinMot/

Installation Guide B1100

Description of the connectors / Interfaces

X1: Motor Supply

Screw Terminals Motor Supply: 72VDC nominal, 24...85VDC

Absolute max. Rating: 72VDC +20%.

External Fuse: 10AT for LC (8Apeak), 16AT for HC an XC (15A/25Apeak) servos.

If motor supply voltage excee s 90VDC, the controller will go into error state.

- Tightening Torque: min 0.4Nm

- Screw Threa : M 2,5

- Use 60/75°C copper con uctors only

- Con uctor Cross-Section 2.5mm2 (AWG14) max Length 4m

X2: Motor Phases

PH1+ /U

PH1- /V

PH2+ /W

PH2-

SCRN

LinMot Motor: 3-phase EC-Motor:

Motor Phase 1+ re Motor Phase U

Motor Phase 1- pink Motor Phase V

Motor Phase 2+ blue Motor Phase W

Motor Phase 2- grey

Shiel

Screw Terminals The motor phases are present at X2 an X3. It is recommen e to use X2. It is only allowe to use X3 for

connecting motor phases if RMS current is below 2A an peak current is below 4A.

Never connect motor phases on X2 an X3!

- Tightening Torque: min 0.4Nm

- Screw Threa : M 2,5

- Con uctor Cross-Section: max. 2.5mm2

- Use 60/75°C copper con uctors only

NTI AG, LinMot Installation Gui e B1100 Page 9/18

Installation Guide B1100

X3: Motor

case

LinMot Motor: 3-phase EC-Motor:

Motor Phase 1+

Motor Phase 2+

+5VDC +5VDC (Hall Supply)

Sensor Sine Hall 1

Temp. In Hall 3

Motor Phase 1-

Motor Phase 2-

AGND AGND (Hall Supply)

Sensor Cosine Hall 2

Shiel

DSUB-9 (f) Note:

Use +5V (X3.3) an AGND (X3.8) only for motor internal hall sensor supply (max. 100mA).

Caution:

Do NOT connect AGND (X3.8) to groun or earth!

It is only allowe to use X3 for connecting the motor phases if RMS current is below 2A an peak current

below 4A.

Motor Wiring for Phase Currents above 2A RMS 4A peak (recommended general wiring)

Important:

If motor phase current excee s 2ARMS or 4Apeak, motor phases must be wire to X2.

Motor wiring for Phase Currents below 2A RMS 4A peak

Page 10 of 18 Installation Gui e B1100 NTI AG/ LinMot/

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