Lexmark MS81x User manual

Lexmark MS81x, MS71x Printer

Machine Type 4063-2xx, -4x0, -63x, -83x

Service Manual

•Start diagnostics

•Maintenance

•Safety and notices

•Trademarks

•Index

October 18, 2012 www.lexmark.com

www MK-Electronic de

Parts catalog

•“Legend” on page 530

•“Assembly 1: Covers” on page 533

•“Assembly 2: Paper path” on page 535

•“Assembly 3: Fusers” on page 537

•“Assembly 4: Electronics” on page 539

•“Assembly 5: Drive motors” on page 543

•“Assembly 6: Duplex” on page 545

•“Assembly 7: Frame” on page 547

•“Assembly 8: Control panel” on page 549

•“Assembly 9: Paper tray” on page 553

•“Assembly 10: Input options” on page 555

•“Assembly 11: 250-sheet tray option” on page 557

•“Assembly 12: 550-sheet tray option” on page 559

•“Assembly 13: High capacity input tray option 1” on page 561

•“Assembly 14: High capacity input tray option 2” on page 563

•“Assembly 15: Output options” on page 565

•“Assembly 16: Output expander option” on page 567

•“Assembly 17: High capacity output expander option” on page 569

•“Assembly 18: Staple finisher option 1” on page 571

•“Assembly 19: Staple finisher option 2” on page 573

•“Assembly 20: Mailbox option 1” on page 575

•“Assembly 21: Mailbox option 2” on page 577

•“Assembly 22: Miscellaneous” on page 579

•“Assembly 23: Power cords” on page 581

Legend

The following column headings are used in the parts catalog:

•Asm‑index—Identifies the assembly and the item in the diagram. For example, 3‑1 indicates Assembly 3 and item

1 in the table.

•Part number—Identifies the unique number that correlates with the part.

•Units/mach—Refers to the number of units actually used in the base machine or product.

•Units/option—Refers to the number of units in a particular option.

•Units/FRU—Refers to the number of units in a particular FRU.

•Description—A brief description of the part.

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Parts catalog

530

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The following abbreviations are used in the parts catalog:

•NS (not shown) in the Asm‑index column indicates that the part is procurable but is not pictured in the illustration.

•PP (parts packet) in the Description column indicates that the part is contained in a parts packet.

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Parts catalog

531

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Assembly 1: Covers

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Parts catalog

533

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Assembly 1: Covers

Asm-index P/N Units/mach Units/FRU Description Removal procedure

1 40X7678 1 1 Rear door See “Rear door removal”

on page 280.

2 40X7726 1 1 Rear door support N/A

3 40X7671 1 1 Rear lower cover (integrated 550‑sheet tray) See “Rear lower cover

removal” on page 276.

3 40X8404 1 1 Rear lower cover (integrated 250‑sheet tray) See “Rear lower cover

removal” on page 276.

4 40X7680 1 1 Right cover (integrated 550‑sheet tray) See “Right cover

removal” on page 278.

4 40X8403 1 1 Right cover (integrated 250‑sheet tray) See “Right cover

removal” on page 278.

5 40X7670 1 1 Right inner cover See “Right inner cover

removal” on page 304.

6 40X7690 2 1 Torsion spring N/A

7 40X7715 2 1 Front door support link N/A

8 40X7725 1 1 MPF tray See “MPF tray removal”

on page 303.

9 40X7674 1 1 Front door See “Front door

removal” on page 284.

10 40X7669 1 1 Inner left cover See “Left inner cover

removal” on page 291.

11 40X7672 1 1 Controller board access cover See “Controller board

access cover removal”

on page 341.

12 40X7679 1 1 Left cover (integrated 550‑sheet tray) See “Left cover removal”

on page 273.

12 40X8402 1 1 Left cover (integrated 250‑sheet tray) See “Left cover removal”

on page 273.

13 40X7677 1 1 Bin sensor cover See “Output bin sensor

cover removal” on

page 320.

14 40X7675 1 1 Standard bin cover (integrated 550‑sheet tray) See “Standard bin cover

removal” on page 324.

14 40X8397 1 1 Standard bin cover (integrated 250‑sheet tray) See “Standard bin cover

removal” on page 324.

15 40X8398 1 1 Fuser wiper cover (hot roll fuser printer only) N/A

16 40X7604 2 1 Output bin guide N/A

17 40X7673 1 1 Top cover See “Top cover removal”

on page 278.

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534

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Assembly 2: Paper path

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Parts catalog

535

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Assembly 2: Paper path

Asm-index P/N Units/mach Units/FRU Description Removal procedure

1 40X7602 1 1 Upper redrive See “Upper redrive

removal” on page 325.

2 40X7588 1 1 Fuser access door (belt fuser printers only) See “Fuser access door

removal” on page 318.

2 40X8399 1 1 Fuser access door (hot roll fuser printers only) See “Fuser access door

removal” on page 318.

3 40X7587 1 1 Inner guide deflector See “Inner guide

deflector removal” on

page 285.

4 40X7585 1 1 Recoil spring N/A

5 40X7584 1 1 Duplex exit diverter See “Duplex exit diverter

removal” on page 282.

6 40X7583 1 1 Media turn guide See “Media turn guide

removal” on page 295.

7 40X7586 1 1 Media vertical guide See “Media vertical guide

removal” on page 296.

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Assembly 3: Fusers

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537

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Assembly 3: Fusers

Asm-index P/N Units/mach Units/FRU Description Removal procedure

1 40X7577 1 1 Fuser data cable N/A

2 40X7743 1 1 MS81x Return Program Fuser Type 00, 110-120V

Letter

See “Fuser removal”

on page 316.

2 40X7744 1 1 MS81x Return Program Fuser Type 01, 220-240V A4 See “Fuser removal”

on page 316.

2 40X7745 1 1 MS81x Return Program Fuser Type 02, 100V A4 See “Fuser removal”

on page 316.

2 40X7581 1 1 MS81x Return Program Fuser Type 03, 110-120V A4 See “Fuser removal”

on page 316.

2 40X7734 1 1 MS81x Return Program Fuser Type 04, 220-240V

Letter

See “Fuser removal”

on page 316.

2 40X8016 1 1 MS81x Fuser Type 05, 110-120V Letter See “Fuser removal”

on page 316.

2 40X8017 1 1 MS81x Fuser Type 06, 220-240V A4 See “Fuser removal”

on page 316.

2 40X8018 1 1 MS81x Fuser Type 07, 100V A4 See “Fuser removal”

on page 316.

2 40X8019 1 1 MS81x Fuser Type 08, 110-120V A4 See “Fuser removal”

on page 316.

2 40X8020 1 1 MS81x Fuser Type 09, 220-240V Letter See “Fuser removal”

on page 316.

2 40X8503 1 1 MS71x Return Program Fuser Type 11, 110-120V

contact

See “Fuser removal”

on page 316.

2 40X8504 1 1 MS71x Return Program Fuser Type 13, 220-240V

contact

See “Fuser removal”

on page 316.

2 40X8505 1 1 MS71x Return Program Fuser Type 15, 100V contact See “Fuser removal”

on page 316.

2 40X8506 1 1 MS71x Fuser Type 17, 110v contact See “Fuser removal”

on page 316.

2 40X8507 1 1 MS71x Fuser Type 19, 220v contact See “Fuser removal”

on page 316.

2 40X8508 1 1 MS71x Fuser Type 21, 100v contact See “Fuser removal”

on page 316.

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Parts catalog

538

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Assembly 4: Electronics

4063

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539

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