Lexmark CS310 Series User manual

CS310, CS410, CS510, and C21312

Machine Type 5027-2x0, -4x0, -6x0, -639

Service Manual

•Start diagnostics

•Maintenance

•Safety and notices

•Trademarks

•Index

June 10, 2014 www.lexmark.com

P/N 12G3220

Parts catalog

•“Legend” on page 316

•“Assembly 1: Covers” on page 317

•“Assembly 2: Frames” on page 321

•“Assembly 3: Electronics” on page 323

•“Assembly 4: Cables and sensors” on page 327

•“Assembly 5: Media drawers and trays” on page 329

•“Assembly 6: Options and miscellaneous” on page 331

Legend

The following column headings are used in the parts catalog:

•Asm‑index—Identifies the assembly and the item in the diagram. For example, 3‑1 indicates Assembly 3 and item

1 in the table.

•Part number—Identifies the unique number that correlates with the part.

•Units/mach—Refers to the number of units actually used in the base machine or product.

•Units/option—Refers to the number of units in a particular option.

•Description—A brief description of the part.

The following abbreviations are used in the parts catalog:

•NS (not shown) in the Asm‑index column indicates that the part is procurable but is not pictured in the illustration.

•PP (parts packet) in the Description column indicates that the part is contained in a parts packet.

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Parts catalog

316

Assembly 1: Covers

5027

Parts catalog

317

Assembly 1: Covers

Asm-index P/N Units/mach Units/FRU Description Removal procedure

1‑1 40X7643 1 1 Controller board cover

(CS310, CS410)

“Controller board removal” on page 291

1 40X7644 1 1 Controller board cover

(CS510, C2132)

“Controller board removal” on page 291

2 40X7633 1 1 Top cover assembly “Top cover assembly removal” on

page 294

3 40X7621 1 1 Toner supply door “Toner supply door removal” on page

233

4 40X9244 1 1 Bracket, front toner door

pivot

N/A

5 40X7630 1 1 Right cover assembly “Right cover assembly removal” on

page 232

6 40X7645 1 1 250‑sheet tray assembly “Paper pick motor drive assembly

standard tray removal” on page 287

7 40X5803 1 1 Duplex reference edge “Duplex reference edge removal” on

page 265

8 40X7619 2 2 Front cover straps “Front cover assembly removal” on

page 252

9 40X7635 1 1 Front cover assembly “Front cover assembly removal” on

page 252

10A 40X7638 1 1 Operator panel and display

assembly (CS310)

“Operator panel removal (for CS310

models only)” on page 254

10B 40X7640 1 1 Operator panel (CS410) “Operator panel removal (for CS410

models only)” on page 256

10C 40X7642 1 1 Operator panel (CS510,

C2132)

“Operator panel removal (for CS510

models only)” on page 259

11 40X5168 2 2 Pick tires “Pick tire removal” on page 303

12 40X7650 1 1 UICC card (CS510, C2132) “Operator panel removal (for CS510

models only)” on page 259

13 40X7651 1 1 2.4” Display and UICC card

(CS410)

“Operator panel removal (for CS410

models only)” on page 256

14 40X7116 1 1 4.3” Display “Operator panel removal (for CS510

models only)” on page 259

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Parts catalog

318

Asm-index P/N Units/mach Units/FRU Description Removal procedure

15 40X7637 1 1 Operator panel bezel and

name plates, including:

•Bezel (1)

•Name plates (4)

•Logo plate (1)

•CS310 cover (1)

•CS510 USB cover (1)

“Operator panel bezel removal” on

page 254

16 40X7579 1 1 System fan N/A

17 40X7632 1 1 Left cover assembly “Left cover assembly removal” on

page 219

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Parts catalog

319

5027

Parts catalog

320

Assembly 2: Frames

5027

Parts catalog

321

Assembly 2: Frames

Asm-index P/N Units/mach Units/FRU Description Removal procedure

2-1 40X7627 1 1 Printhead laser N/A

2 40X7629 1 1 Fuser drive motor assembly “Fuser drive motor assembly

removal” on page 234

3 40X7646 1 1 Lower left frame and lower right

frame with cable cover

“Lower left frame removal” on

page 273, “Lower right frame

removal” on page 280

4 40X7652 1 2X Spring parts package

•Tray‑bias spring (2)

•Fuser latch spring (2)

•Image transfer unit front hold

down spring (2)

•Front cover latch spring (2)

N/A

5 40X7610 1 1 Image transfer unit “Image transfer unit (ITU) removal”

on page 243

6 40X7614 1 1 Paper pick motor drive assembly,

standard tray

“Paper pick motor drive assembly

standard tray removal” on page

287

7 41X0001 1 1 Drive unit motor “Drive unit motor removal” on

page 220

8 40X7628 1 1 EP drive gear assembly, with motors “EP drive assembly removal” on

page 221

9 40X7622 1 1 Fuser assembly, 115 V “Fuser assembly removal” on

page 267

9 40X7623 1 1 Fuser assembly, 230 V “Fuser assembly removal” on

page 267

9 40X7624 1 1 Fuser assembly, 100 V “Fuser assembly removal” on

page 267

10 40X7649 1 1 Exit deflector assembly parts packet

•Exit deflector

•Bin‑full/narrow media sensor

flag

•Right output bin deflector

“Exit deflector removal” on

page 269, “Bin‑full/narrow media

sensor flag removal” on page 231,

“Right output bin deflector

removal” on page 271

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Parts catalog

322

Assembly 3: Electronics

5027

Parts catalog

323

Assembly 3: Electronics

Asm-index P/N Units/mach Units/FRU Description Removal procedure

3‑1 40X7613 1 1 Controller board (CS310) “Controller board removal” on

page 291

1 40X7612 1 1 Controller board (CS410) “Controller board removal” on

page 291

1 40X7611 1 1 Controller board (CS510, C2132) “Controller board removal” on

page 291

2 40X7620 1 1 Toner meter cycle card assembly “Toner meter cycle (TMC) card

removal” on page 234

3 40X7625 1 1 High‑voltage power supply “High‑voltage power supply

(HVPS) removal” on page 239

4 40X7301 3 1 Photo sensor and retainer (one per

package), used for:

•Tray present sensor (5A)

•Duplex sensor (5B)

•Bin‑full/narrow media sensor (5C)

“Traypresentsensorremoval”

on page 285, “Duplex sensor

removal” on page 284,

“Bin‑full/narrow media

sensor removal” on page 297

5 40X7626 1 1 Low‑voltage power supply (universal

power supply)

“Low‑voltage power supply

(LVPS) assembly removal” on

page 226

6 40X5413 1 1 Fuser exit sensor “Fuser exit sensor removal” on

page 228

7 40X7703 1 1 Speaker (CS510, C2132) N/A

8 40X1766 1 1 Power cord, 2.5 m (straight): Bolivia, Peru N/A

8 40X0269 1 1 Power cord, 2.5 m (straight): USA,

Canada, APG, LAD

N/A

8 40X0288 1 1 Power cord, 2.5 m (straight): Argentina N/A

8 40X0301 1 1 Power cord, 2.5 m (straight): Australia N/A

8 40X4596 1 1 Power cord, 2.5 m (straight): Brazil N/A

8 40X0273 1 1 Power cord, 2.5 m (straight): Chile,

Uruguay, Italy

N/A

8 40X1774 1 1 Power cord, 2.5 m (straight): Denmark N/A

8 40X0275 1 1 Power cord, 2.5 m (straight): Israel N/A

8 40X3609 1 1 Power cord, 2.5 m (straight): Japan N/A

8 40X1792 1 1 Power cord, 2.5 m (straight): Korea N/A

8 40X3141 1 1 Power cord, 2.5 m (straight): Paraguay,

Europe, Middle East, Indonesia, Africa

(HV)

N/A

8 40X0303 1 1 Power cord, 2.5 m (straight): PRC N/A

8 40X1773 1 1 Power cord, 2.5 m (straight): South Africa N/A

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Parts catalog

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