Lenze SM100 User manual

Doc. ID

200909213

Page 1 out of 5

Doc. version

1.3

Date

19.07.2019

SM100_SS1_SMX_11_PL_e_en.pdf

9400 with SM100

Safe stop 1 with BBH SMX 11

(architecture according to performance level e of EN ISO 13849-1)

Connection diagram (section):

When the safety function is requested, the motor is stopped according to stop category 1 of EN

60204-1.

The delay time in the SMX 11 must be longer than the QSP time. The values to be set depend on the

application.

Since the SM100 does not contribute to the probability of failure on demand (PFD) and to the

probability of failure per hour (PFH), the feedback DO1 need not be used. All safety-relevant errors

that can occur in the SM100 result in the safe state. Faults have been excluded for protected cables

(according to DIN EN ISO 13849-2:2008-09 and DIN EN 61800-5-2:2008-04). This applies to

cables which are protected by a cable duct and installed inside the control cabinet.

BBH

SMX 11

Not-Halt/

Emergency stop QSP

24VDC

Start 21

20V DI3

DI2

DI4

E94AxHExxxx

RFR

DI1

DI7

DI6

DI8

DI5

X21

X12

X14

X12 X11

X11

X14

X12

X13

X21

041115023

24O

DO1

X80

SM100

E94AYAB

SIA

SIB

Doc. ID

200909213

Page 2 out of 5

Doc. version

1.3

Date

19.07.2019

SM100_SS1_SMX_11_PL_e_en.pdf

Required controller parameter settings:

Code

Value to be set

Comment

C105

Depends on the application,

adjust value to safety relay

QSP time

Function block interconnection in the safety PLC (section):

Saftey-related parameters:

The calculations shown serve as an example of a possible determination of safety-

related characteristic values.

The current suitability status and the characteristic values of the listed components

must be checked by obtaining current manufacturer data on the components

actually used prior to project planning.

Evaluation of the safety characteristics:

Emergency-stop button: B10d-value of emergency-stop button according to table C.1 of EN ISO

13849-1: 100000

It was assumed that the system is used:

250 days / year, 16 hours / day, 2 emergency-stop button operations / day

resultant MTTFd-value: 3000 years (limited to 2500 years)

resultant PFHd-value of a category 4-structure according to table K.1 (extended) of EN ISO

13849-1: 9.06x10-10 1 / hour

SMX 11: PFHd-value: 3.00x10-9 1 / hour

SM100: PFHd-value: The SM100 does not contribute to the probability of failure on demand.

Therefore, it need not be considered for the calculation.

Result: The PFHd-value of the entire safety circuit is 3.91 x10-9 1 / hour.

Doc. ID

200909213

Page 3 out of 5

Doc. version

1.3

Date

19.07.2019

SM100_SS1_SMX_11_PL_e_en.pdf

If the deceleration ramp shall be monitored, the safety characteristics will change:

Since the encoder is used to monitor the ramp now, it needs to be considered in the evaluation of the

safety characteristics.

Connection diagram (section):

BBH

SMX 11

Not-Halt/

Emergency stop QSP

24VDC

Start 21

0V DI3

DI2

DI4

E94AxHExxxx

RFR

DI1

DI7

DI6

DI8

DI5

X21

X12

X14 X13

X12 X11

X11

X31

X14

X12

X13

X21

041715023

24O

DO1

X80

SM100

E94AYAB

SIA

SIB

Doc. ID

200909213

Page 4 out of 5

Doc. version

1.3

Date

19.07.2019

SM100_SS1_SMX_11_PL_e_en.pdf

Function block interconnection in the safety PLC (section):

Saftey-related parameters:

The calculations shown serve as an example of a possible determination of safety-

related characteristic values.

The current suitability status and the characteristic values of the listed components

must be checked by obtaining current manufacturer data on the components

actually used prior to project planning.

Evaluation of the safety characteristics:

Emergency-stop button: B10d-value of emergency-stop button according to table C.1 of EN ISO

13849-1: 100000

It was assumed that the system is used:

250 days / year, 16 hours / day, 2 emergency-stop button operations / day

resultant MTTFd-value: 3000 years (limited to 2500 years)

resultant PFHd-value of a category 4-structure according to table K.1 (extended) of EN ISO

13849-1: 9.06x10-10 1 / hour

SMX 11: PFHd-value: 3.00x10-9 1 / hour

If only one encoder is evaluated, category 3 is reached. Therefore, all in all PL d can only be reached.

Speed encoder: IG 1024-5V-V3: 2.41x10-9 1 / hour

SM100: PFHd-value: The SM100 does not contribute to the probability of failure on demand.

Therefore, it need not be considered for the calculation.

Result: The PFHd-value of the entire safety circuit is 6.32 x10-9 1 / hour.

Doc. ID

200909213

Page 5 out of 5

Doc. version

1.3

Date

19.07.2019

SM100_SS1_SMX_11_PL_e_en.pdf

The application example is valid for:

Safety module

Type designation

From

hardware version

From

software version

SM100

E94AYAB

Product series

Type designation

From

hardware version

From

software version

Servo Drives 9400

E94AxHExxxx

1.49

The HB-37350-810-01-16F-DE installation manual for the SMX 11 has been used.

The user must ensure that the latest application example version is used. The current application

example version can be downloaded from the Application Knowledge Base.

Safety information / disclaimer:

The safety application and parameterisation notes are examples of

possible subfunctions in machines.

The T10Dvalue according to DIN EN ISO 13849-1, Annex C.4.2 is only

indicated if a B10Dvalue is available and the operating time is less than 20

years.

Commissioning is prohibited until the machine has been checked in

accordance with the regulations set out in the relevant EU directives / national

laws.

The safety instructions contained in the technical documentation must be

observed.

Using the examples does not exempt the user from careful project planning.

For possible damages and consequential damages Lenze assumes no liability to

the extent permitted by law.

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