Lenze I510 protec Guide

Inverter

i510 protec frequency inverter NEMA 1 (IP20)

0.37 kW ... 5.5 kW

0.5 hp ... 7.5 hp

Single-phase mains connecon 120 V

Single-phase mains connecon 230/240 V

Three-phase mains connecon 230/240 V

Three-phase mains connecon 400 V

Three-phase mains connecon 480 V

Mounng and switch-on instrucons EN

Contents

About this document 6

Further documents 6

Notaons and convenons 7

Safety instrucons 8

Basic safety instrucons 8

Applicaon as directed 9

Foreseeable misuse 9

Residual hazards 10

Product informaon 12

Features 12

Idencaon of the products 13

Mechanical installaon 14

Dimensions 14

Contents

Electrical installaon 19

Important notes 19

EMC-compliant installaon 21

Connecon according to UL 22

Important notes 22

Fusing data 23

Branch Circuit Protecon (BCP) 23

Mains connecon 24

1-phase mains connecon 120 V 25

Connecon diagrams 25

Terminal data 26

Fusing data 26

1-phase mains connecon 230/240 V 27

Connecon diagrams 27

Terminal data 28

Fusing data 28

1-phase mains connecon 230/240 V "Light Duty" 29

Connecon diagrams 29

Terminal data 29

Fusing data 29

3-phase mains connecon 230/240 V 30

Connecon diagrams 30

Terminal data 31

Fusing data 31

3-phase mains connecon 230/240 V "Light Duty" 32

Connecon diagrams 32

Terminal data 32

Fusing data 32

3-phase mains connecon 400 V 33

Connecon diagrams 33

Terminal data 34

Fusing data 34

3-phase mains connecon 400 V "Light Duty" 35

Connecon diagrams 35

Terminal data 35

Fusing data 35

3-phase mains connecon 480 V 36

Connecon diagrams 36

Terminal data 37

Fusing data 37

3-phase mains connecon 480 V "Light Duty" 38

Connecon diagrams 38

Terminal data 38

Fusing data 38

Control connecons 39

Contents

Networks 40

CANopen 40

Modbus RTU 41

Commissioning 42

Important notes 42

Inial switch-on and funconal test 43

Using accessories 44

Keypad 44

Keypad operang mode 44

Funcon of keypad keys in operang mode 44

Keypad parameterisaon mode 45

Funcon of the keypad keys in the parameterisaon mode 45

Diagnoscs and fault eliminaon 46

LED status display 46

Technical data 47

Standards and operang condions 47

Conformies and approvals 47

Protecon of persons and device protecon 47

EMC data 47

Motor connecon 48

Environmental condions 48

Electrical supply condions 48

1-phase mains connecon 120 V 49

Rated data 49

1-phase mains connecon 230/240 V 50

Rated data 50

1-phase mains connecon 230/240 V "Light Duty" 51

Rated data 51

3-phase mains connecon 230/240 V 52

Rated data 52

3-phase mains connecon 230/240 V "Light Duty" 53

Rated data 53

3-phase mains connecon 400 V 54

Rated data 54

3-phase mains connecon 400 V "Light Duty" 55

Rated data 55

3-phase mains connecon 480 V 56

Rated data 56

3-phase mains connecon 480 V "Light Duty" 57

Rated data 57

Environmental notes and recycling 58

Contents

About this document

WARNING!

Read this documentaon carefully before starng any work.

▶Please observe the safety instrucons!

Further documents

For certain tasks, informaon is available in addional documents.

Document Contents/topics

Conguraon document Basic informaon on conguring and ordering the product

Commissioning document Basic informaon on installing and commissioning the product

More informaon

For certain tasks, informaon is available in other media.

Medium Contents/topics

Engineering Tools For commissioning

AKB arcles Addional technical informaon for users in the Applicaon Knowledge Base

CAD data Download in dierent formats from the EASY Product Finder

EPLAN macros Project planning, documentaon and management of projects for EPLAN P8.

Device descripons Standardized les for network conguraon

Informaon and tools with regard to the Lenze products can be found on the Internet:

www.Lenze.com à Downloads

About this document

Further documents

Notaons and convenons

Convenons are used in this document to disnguish between dierent types of informaon.

Numeric notaon

Decimal separator Point Generally shown as a decimal point.

Example: 1 234.56

Warnings

UL Warnings UL Are used in English and French.

UR warnings UR

Text

Engineering Tools " " Soware

Example: "Engineer", "EASY Starter"

Icons

Page reference ¶Reference to another page with addional informaon.

Example: ¶ 16 = see page 16

Documentaon reference ,Reference to other documentaon with addional informaon.

Example: , EDKxxx = see documentaon EDKxxx

Layout of the safety instrucons

DANGER!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result in severe

irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result in severe

irreparable injury and even death.

CAUTION!

Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to medium injury.

NOTICE

Indicates a material hazard. Failure to comply with this instrucon may result in material damage.

About this document

Notaons and convenons

Safety instrucons

Disregarding the following basic safety measures and safety informaon may lead to severe personal injury

and damage to property!

Observe all specicaons of the corresponding documentaon supplied. This is the precondion for safe

and trouble-free operaon and for obtaining the product features specied.

Please observe the specic safety informaon in the other secons!

Basic safety instrucons

DANGER!

Dangerous electrical voltage

Possible consequences: Death or severe injuries from electric shock

▶Any work on the device must only be carried out in a deenergized state.

▶Aer switching o the mains voltage, observe the signs on the product.

Product

•The product must only be used as directed.

•Never commission the product in the event of visible damage.

•The product must never be technically modied.

•Never commission the product before assembly has been completed.

•The product must never be operated without required covers.

•Connect/disconnect all pluggable terminals only in de-energized condion.

•Only remove the product from the installaon in the de-energized state.

Personnel

Only qualied and skilled personnel are allowed to work with the product. IEC 60364 and/or

CENELEC HD 384 dene the qualicaons of these persons as follows:

•They are familiar with the installaon, mounng, commissioning, and operaon of the product.

•They possess the appropriate qualicaons for their tasks.

•They are familiar with all regulaons for the prevenon of accidents, direcves, and laws applicable at the

locaon and are able to apply them.

Process engineering

The procedural notes and circuit details described are only proposals. It is up to the user to check whether

they can be adapted to the parcular applicaons. Lenze does not take any responsibility for the suitability

of the procedures and circuit proposals described.

Device protecon

•The maximum test voltage for insulaon tests between a control potenal of 24 V and PE must not

exceed 110 V DC (EN 61800−5−1).

Safety instrucons

Basic safety instrucons

Applicaon as directed

•The product serves to control three-phase AC motors and servo motors.

•The product must only be actuated with motors that are suitable for the operaon with inverters.

•The product is not a household appliance, but is only designed as a component for commercial or

professional use in terms of EN 61000−3−2.

•Depending on the degree of protecon, the product can be mounted inside and outside control cabinets.

•The product must only be actuated under the operang condions and power limits specied in this

documentaon.

•The product meets the protecon requirements of 2014/35/EU: Low-Voltage Direcve.

•The product is not a machine in terms of 2006/42/EU: Machinery Direcve.

•Commissioning or starng the operaon as directed of a machine with the product is not permied unl

it has been ensured that the machine meets the regulaons of the EC Direcve 2006/42/EU: Machinery

Direcve; observe EN 60204−1.

•Commissioning or starng operaon as directed is only permissible if the EMC Direcve 2014/30/EU is

complied with.

•In residenal areas, the product may cause EMC interferences. The operator is responsible for taking

interference suppression measures.

Foreseeable misuse

Inverters are not to be operated with DC motors.

Safety instrucons

Foreseeable misuse

Residual hazards

Even if notes given are taken into consideraon and protecve measures are implemented, the occurrence

of residual risks cannot be fully prevented.

The user must take the residual hazards menoned into consideraon in the risk assessment for his/her

machine/system.

If the above is disregarded, this can lead to severe injuries to persons and damage to property!

DANGER!

Danger to life due to electrical voltage!

The product's power connecons can sll be carrying voltage when the mains supply has been switched o.

Possible consequences: Death, severe injury, or burns

▶Do not touch the power connecons immediately.

▶Take note of the corresponding warning plates on the product.

▶Check power terminals for isolaon from supply.

Product

Observe the warning labels on the product!

Dangerous electrical voltage:

Before working on the product, make sure there is no voltage applied to the power terminals!

Aer mains disconnecon, the power terminals will sll carry the hazardous electrical voltage for the me

given next to the symbol!

Electrostac sensive devices:

Before working on the product, the sta must ensure to be free of electrostac charge!

High leakage current:

Carry out xed installaon and PE connecon in compliance with:

EN 61800−5−1 / EN 60204−1

Hot surface:

Use personal protecve equipment or wait unl the device has cooled down!

Degree of protecon - protecon of persons and device protecon

•Informaon applies to the mounted and ready-for-use state.

Motor protecon

With some sengs of the inverter, the connected motor can be overheated.

•E. g. by longer operaon of self-venlated motors at low speed.

•E. g. by longer operaon of DC-injecon braking.

Protecon of the machine/system

Drives can reach dangerous overspeeds.

•E. g. by seng high output frequencies in connecon with motors and machines not suitable for this

purpose.

•The inverters do not provide protecon against such operang condions. For this purpose, use

addional components.

Switch contactors in the motor cable only if the controller is inhibited.

•Switching while the inverter is enabled is only permissible if no monitoring funcons are acvated.

Safety instrucons

Residual hazards

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