Leitner ACS TONNEAU Programming manual
ASSEMBLY / INSTALLATION INSTRUCTIONS:
ACTIVE CARGO SYSTEM PART NUMBERS:
00-50-FTA-1375 (5-0’ BED LENGTH)
00-56-FTA-1376 (5-1/2’ BED LENGTH)
00-60-FTA-1377 (6-0’ BED LENGTH)
00-64-FTA-1378 (6’-4” BED LENGTH)
00-66-FTA-1379 (6-1/2’ BED LENGTH)
TOOLS REQUIRED
•Torque wrench
•5mm HEX BIT socket
•6mm HEX BIT socket
•Tape measure
TOOLS Included
•5mm allen wrench
•6mm allen wrench
INSTALLATION TIME
SKILL LEVEL
3= intermediate
2-3 Hours
Basic knowledge of hand tools required
12 4
3
V1 | Page 2
▼READ BEFORE INSTALLING ACTIVE CARGO SYSTEM▼
1. retrax XR tonneau must be installed on truck before beginning assembly.
2. Don’t over-tighten bolts. All 10mm bolts = (40lb-ft) All 8mm bolts = (18ft-lb)
3. Lay down a large area of carpet or blankets as a work area to avoid scratching parts during assembly.
`
4. Although the Active Cargo System is light having a friend to help is recommended.
▼ ASSEMBLY OVERVIEW ▼
V1 | Page 3
tonneau RAIL
load BAR 60”
TOP BAR
“B” UPRIGHT
“A” UPRIGHT
STATIONARY load BAR BRACKET
load BAR 60”
“A” UPRIGHT
“B” UPRIGHT
TOP BAR
STATIONARY load BAR BRACKET
STATIONARY load BAR BRACKET
STATIONARY load BAR BRACKET
tonneau RAIL
▼ACTIVE CARGO SYSTEM hardware ▼
V1 | Page 4
short t-nut
(x4)
long t-nut
(x12)
single t-nut
(x4)
m10 x 22
(x8)
m8 x 20
(x16)
m8 x 14
(x22)
not used with Tonneau
compatible rack
1332-tonneau nut
(x6]
V1 | Page 5
PREP: load BAR BRACKETs
long T-Nut
m8 x 14
•Install 2 M8 x 14 bolts through bracket and thread into long T-nut. do not tighten at this time.
•Repeat steps below for all four bracket.
•set aside for use in a later step.
4X
ASSEMBLE ACS side: overview
•in the next few steps you will assemble the drivers and passenger side portion of the active cargo system.
• The illustration bellow shows what the part will look like when fully assembled. You can refer back to this
illustration at any time to clarify part location.
V1 | Page 6
“A” UPRIGHT
“B” UPRIGHT
TOP BAR
TONNEAU RAIL
CROSS BAR BRACKET
CROSS BAR BRACKET
2X
ASSEMBLE: upright “A”
•Assemble uprights marked “A” as shown in the folLOwing diagram.
•THREAD TWO M8 X 20 BOLTS INTO THE SHORT T-NUT. {FIG-A} DO NOT TIGHTEN AT THIS TIME.
•THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T-NUT {FIG-B} DO NOT TIGHTEN AT THIS TIME.
•THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T-NUT {FIG-B} DO NOT TIGHTEN AT THIS TIME.
M8 X 14
M8 X 20
{2X} long t-nut
M8 X 20
M8 X 14
{2x} M8 X 20
SHORT T-NUT
FIG-B
FIG-A
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2X
V1 | Page 8
ASSEMBLE: upright “B”
M8 X 14
M8 X 20
{2X} long t-nut
M8 X 20
M8 X 14
•Assemble uprights as shown in the following diagram.
•THREAD TWO M8 X 20 BOLTS INTO THE SHORT T-NUT. {FIG-A} DO NOT TIGHTEN AT THIS TIME.
•THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T-NUT {FIG-B} DO NOT TIGHTEN AT THIS TIME.
•THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T-NUT {FIG-B} DO NOT TIGHTEN AT THIS TIME.
{2x} M8 X 20
SHORT T-NUT
FIG-A
FIG-B
2X
•attach a & B upright assembly’s to top bar as shown in illustration below. Do not tighten bolts at this time.
V1 | Page 9
ASSEMBLE: top bar
1
2
a upright
B upright
DETAIL-1
DETAIL-2
2X
•Attach rail to uprights using four M10 X 25 screws. Torque to 40 Ft-lb using a 6mm allen wrench.
•Torque all M8 bolts installed in previous step to 18 ft-lb using a 5mm allen wrench.
•Important: Tighten M10x25 rail bolts first then torque the m8 bolts.
ASSEMBLE: RAIL
m10 x 25
m10 x 25
Tighten all M8 bolts to 16 ft-lb
V1 | Page 10
2X
This manual suits for next models
10
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