Leitner ACS FORGED Programming manual
ASSEMBLY / INSTALLATION INSTRUCTIONS:
ACTIVE CARGO SYSTEM PART NUMBERS:
00-50-FIn-1464 (1500mm - 5-0’ BED LENGTH)
TOOLS REQUIRED
•Torque wrench
•T30 torx BIT socket
•t40 torx BIT socket
•5mm allen socket
TOOLS Included
•t30 torx wrench
•t40 torx wrench
INSTALLATION TIME
SKILL LEVEL
3= intermediate
2-3 Hours
Basic knowledge of hand tools required
12 4
3
V1 | Page 2
▼READ BEFORE INSTALLING ACTIVE CARGO SYSTEM▼
1. Don’t over-tighten bolts. All 10mm bolts = (55N.m) All 8mm bolts = (20n.m) All clamp bolts = (10n.m)
2. Lay down a large area of carpet or blankets as a work area to avoid scratching parts during assembly.
`
3. Although the Active Cargo System is light having a friend to help is recommended.
▼ ASSEMBLY OVERVIEW ▼
V1 | Page 3
international RAIL left
“B” UPRIGHT
“A” UPRIGHT
load BAR 60”
load BAR 60”
“A” UPRIGHT
“B” UPRIGHT
STATIONARY load BAR BRACKET
TOP BAR
TOP BAR
STATIONARY load BAR BRACKET
STATIONARY load BAR BRACKET
international RAIL right
▼ACTIVE CARGO SYSTEM hardware ▼
V1 | Page 4
short t-nut
(x4)
long t-nut
(x12)
single t-nut
(x4)
m10 x 22
(x8)
m8 x 20
(x16)
m8 x 14
(x16)
not used with international rack
endcap
(x4)
m8 x 60
(x6)
rail clamp spacer
(x6)
rail clamp
(x6)
▼ACTIVE CARGO SYSTEM rail clamp hardware▼
V1 | Page 6
PREP: load BAR BRACKETs
long T-Nut
m8 x 14
•Install 2 M8 x 14 bolts through bracket and thread into long T-nut. do not tighten at this time.
•Repeat steps below for all four brackets.
•set aside for use in a later step.
4X
ASSEMBLE: upright “A”
•Assemble uprights marked “A” as shown in the folLOwing diagram.
•THREAD TWO M8 X 20 BOLTS INTO THE SHORT T-NUT. {FIG-A} DO NOT TIGHTEN AT THIS TIME.
•THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T-NUT {FIG-B} DO NOT TIGHTEN AT THIS TIME.
•THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T-NUT {FIG-B} DO NOT TIGHTEN AT THIS TIME.
M8 X 14
M8 X 20
{2X} long t-nut
M8 X 20
M8 X 14
{2x} M8 X 20
SHORT T-NUT
FIG-B
FIG-A
V1 | Page 7
2X
V1 | Page 8
ASSEMBLE: upright “B”
M8 X 14
M8 X 20
{2X} long t-nut
M8 X 20
M8 X 14
•Assemble uprights as shown in the following diagram.
•THREAD TWO M8 X 20 BOLTS INTO THE SHORT T-NUT. {FIG-A} DO NOT TIGHTEN AT THIS TIME.
•THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T-NUT {FIG-B} DO NOT TIGHTEN AT THIS TIME.
•THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T-NUT {FIG-B} DO NOT TIGHTEN AT THIS TIME.
{2x} M8 X 20
SHORT T-NUT
FIG-A
FIG-B
2X
ASSEMBLE ACS side: overview
•in the next few steps you will assemble the left and right side portion of the active cargo system.
• The illustration bellow shows what the part will look like when fully assembled. You can refer back to this
illustration at any time to clarify part location.
“A” UPRIGHT
“B” UPRIGHT
TOP BAR
RAIL
CROSS BAR BRACKET
CROSS BAR BRACKET
2X
V1 | Page 9
•attach a & B upright assembly’s to top bar as shown in illustration below.
•Do not tighten the M8 bolts at this time.
V1 | Page 10
ASSEMBLE: top bar
1
2
a upright
B upright
DETAIL-1
DETAIL-2
2X
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