Lang CL36GF Installation and operating instructions

Star Manufacturing International 10 Sunnen Drive St. Louis, MO 63143

Part Number: 2M-W362 Phone: 314-781-2777 Fax: 314-781-2714

Rev. A WWW.STAR-MFG.COM May 16, 2007

Installation,

Operation, and

Maintenance, & Troubleshooting

Electric Marine & Cruise Line Griddle

Model: CL36GF

CL48GF

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.

READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND

WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE

VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY

OTHER APPLIANCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THE

INSTALLATION, OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT.

NOTICE: THIS EQUIPMENT IS APPROVED FOR INSTALLATION ONLY ON

VESSELS GREATER THAN 65 FEET IN LENGTH, IN

ACCORDANCE WITH USCG REGULATIONS IN TITLE 46 CFR

110-113. ANY WIRING USED IN THE INSTALLATION OF THIS

APPLAINCE MUST BE STRANDED COPPER.

Model #: Purchased From:

Serial #:

Location:

Date Purchased:

Date Installed:

Purchase Order #:

For Service, Call:

TABLE OF CONTENTS

CHAPTER PAGE

1. TABLE OF CONTENTS ............................................................................... 3

2. READ FIRST ................................................................................................. 4

3. UNPACKING................................................................................................. 6

4. INSTALLATION ........................................................................................... 7

5. INITIAL START-UP...................................................................................... 9

6. OPERATION.................................................................................................. 10

7. MAINTENANCE & CLEANING PROCEDURES...................................... 11

8. TROUBLESHOOTING ................................................................................. 12

9. PARTS LISTS ................................................................................................ 14

10. WIRING DIAGRAMS ................................................................................... 15

IMPORTANT READ FIRST IMPORTANT

CAUTION: GRIDDLE IS EXTREMELY HEAVY. FOR SAFE

HANDLING, INSTALLER SHOULD OBTAIN HELP AS

NEEDED, OR EMPLOY APPROPRIATE MATERIALS

HANDLING EQUIPMENT (SUCH AS A FORKLIFT,

DOLLY, OR PALLET JACK) TO REMOVE THE UNIT

FROM THE SKID AND MOVE IT TO THE PLACE OF

INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON

WHICH GRIDDLE WILL BE LOCATED MUST BE

DESIGNED TO SUPPORT THE WEIGHT OF THE

GRIDDLE.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE

APPLIANCE COULD RESULT IN ELECTROCUTION

AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH

ELECTRICITY. IMPROPER INSTALLATION CAN

CAUSE INJURY TO PERSONNEL AND/OR DAMAGE

TO EQUIPMENT. UNIT MUST BE INSTALLED IN

ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is located behind the access panel in

the back of the griddle. If on a 48” or larger, the data

plate is behind the back left access panel. The

griddle voltage, wattage, serial number, wire size,

and clearance specifications are on the data plate.

This information should be carefully read and

understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent

hood, grease extractors, fire extinguisher systems,

must conform to their applicable National, State and

locally recognized installation standards.

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN

AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY,

TO AVOID THE DANGER OF SLIPS OR FALLS.

IMPORTANT READ FIRST IMPORTANT

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.

NEVER SPRAY OR HOSE CONTROL CONSOLE,

ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,

MUCOUS MEMBRANES AND CLOTHING.

PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER

GLOVES, GOGGLES OR FACE SHIELD AND

PROTECTIVE CLOTHING. CAREFULLY READ THE

WARNING AND FOLLOW THE DIRECTIONS ON THE

LABEL OF THE CLEANER TO BE USED.

NOTICE: Service on this, or any other, LANG appliance must be

performed by qualified personnel only. Consult your

LANG authorized service agent directory or call the

factory at 1-800-807-9054, or WWW.STAR-MFG.COM for

the service agent nearest you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS

PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE

REPLACING ANY PARTS, DISCONNECT THE UNIT

FROM THE ELECTRIC POWER SUPPLY.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED

DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE

OPERATOR AND DAMAGE TO THE EQUIPMENT AND

WILL VOID ALL WARRANTIES.

UNPACKING

3.1 Receiving the Griddle

Upon receipt, check for freight damage, both visible and concealed. Visible

damage should be noted on the freight bill at the time of delivery and signed by the

carrier's agent. Concealed loss or damage means loss or damage which does not

become apparent until the merchandise has been unpacked. If concealed loss or

damage is discovered upon unpacking, make a written request for inspection by the

carrier's agent within 15 days of delivery. All packing material should be kept for

inspection. Do not return damaged merchandise to Star Manufacturing

International. File your claim with the carrier.

3.2 Location

Prior to un-crating, move the griddle as near its intended location as practical. The

crating will help protect the unit from the physical damage normally associated

with moving it through hallways and doorways.

3.3 Un-crating

The griddle will arrive completely assembled inside a wood frame covered by

cardboard box and strapped to a skid. Remove the cardboard cover, cut the

straps and remove the wood frame.

Remove griddle from skid and place in intended location.

CAUTION: GRIDDLE IS EXTREMELY HEAVY. FOR SAFE

HANDLING, INSTALLER SHOULD OBTAIN HELP AS

NEEDED, OR EMPLOY APPROPRIATE MATERIALS

HANDLING EQUIPMENT (SUCH AS A FORKLIFT,

DOLLY, OR PALLET JACK) TO REMOVE THE UNIT

FROM THE SKID AND MOVE IT TO THE PLACE OF

INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH

GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO

SUPPORT THE WEIGHT OF THE GRIDDLE.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

INSTALLATION

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE

APPLIANCE COULD RESULT IN ELECTROCUTION AND

DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY.

IMPROPER INSTALLATION CAN CAUSE INJURY TO

PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT

MUST BE INSTALLED IN ACCORDANCE WITH ALL

APPLICABLE CODES.

NOTICE: The data plate is located behind the access panel in the

back of the grill. If on a 48” or larger, the data plate is

behind the back left access panel. The griddle voltage,

wattage, serial number, wire size, and clearance

specifications are on the data plate. This information

should be carefully read and understood before

proceeding with the installation.

NOTICE: The installation of any components such as a vent hood,

grease extractors, fire extinguisher systems, must

conform to their applicable National, State and locally

recognized installation standards.

4.1 Electrical Connection

There is one power supply connection on 2, 3 and 4 foot griddles. There are two

power supply connections on 5 and 6 foot griddles. Refer to the power supply

chart on the next page for proper power supply size.

There is (1) one 1 1/4 inch conduit knockout on 2, 3, and 4 foot griddles located at

the rear of the griddle, through the back and the bottom of the griddle body. There

are (2) two 1 1/4 inch conduit knockouts provided on the 5 and 6 foot griddles.

Use a supply wire suitable for at least 90°C.

4.2 Griddle Voltage

This griddle is shipped from the factory wired for 208/240 or 480 volts. The

208/240 griddle is a dual voltage design. Jumper wires on terminal strip next to the

main power supply connection determine the griddle voltage. For a 208 volt power

supply, leave the jumpers in place. For a 240 volt power supply disconnect the

jumpers as indicated on the tag to the terminal strip. The 480 volt griddle can be

operated on 480 volts only.

4.3 Phasing

All griddles are shipped from the factory set up for a three phase service.

Rearrange the wires in the power supply terminal block to convert the griddle to

single phase. Rephasing the griddle is not chargeable to Star Manufacturing

International as warranty. To convert to single phase follow the chart located on

the next page.

INSTALLATION CONT’D

GRIDDLE SPECIFICATIONS

NOMINAL AMPS PER LINE

THREE PHASE SINGLE PHASE

208 VOLT 240 VOLT 480 VOLT 208V 240V

MODLE

NUMBER

TOTAL

LINE 1 LINE 2 LINE 3 LINE 1 LINE 2 LINE 3 LINE 1 LINE 2 LINE 3

WEIGHT

CL24GF 12.0 50.0 28.8 28.8 43.3 25.0 25.0 21.7 12.5 12.5 57.7 50.0 210

CL36GF 18.0 50.0 50.0 43.3 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0 405

CL48GF 24.0 75.0 75.0 50.0 65.5 65.5 43.3 32.5 32.5 21.7 115.2 100.0 515

CL60GF #1 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0 625

CL60GF #2 12.0 50.0 28.8 28.8 43.3 25.0 25.0 21.7 12.5 12.5 57.7 50.0 625

CL72GF #1 18.0 50.0 50.0 43.3 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0 735

CL72GF #2 18.0 50.0 50.0 43.3 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0 735

PHASING BY WIRE NUMBER

THREE PHASE SINGLE PHASE

MODEL NUMBER LINE 1 LINE 2 LINE 3 LINE 1 LINE 2

CL24GF 1,4 2 3 1,3 2,6

CL36GF 1,4 2,5 3,6 1,3,5 2,4,6

CL48GF 1,4,7 2,5,8 3,6,9 1,3,5,7 2,4,6,8

CL60GF #1 1,4 2,5 3,6 1,3,5 2,4,6

CL60GF #2 1,4 2 3 1,3 2,6

CL72GF #1 1,4 2,5 3,6 1,3,5 2,4,6

CL72GF #2 1,4 2,5 3,6 1,3,5 2,4,6

INITIAL START UP

5.1 Initial Start Up

Before starting the griddle for the first time, clean the griddle body and cooking

surface with a mild soap and water solution then rinse with clear water and dry.

Set the main power switch, located at the far left of the control panel, to the "ON"

(up) position (there are 2 "ON" switches on 5 and 6 foot griddles).

Set the temperature dials to 200°F (93°C) degrees.

Heat the griddle at 200°F (93°C) degrees for 2 hours to evaporate any moisture that

may be in the elements.

After 2 hours at 200°F (93°C) degrees, proceed with "SEASON THE COOKING

SURFACE".

5.2 Season the Grill

The cooking surface must be "seasoned" in order to reduce product sticking.

To season, heat the griddle to 250°F (121°C) degrees.

Once at 250°F (121°C) degrees, coat the cooking surface with a non-salted

vegetable oil.

Allow the griddle to stand at 250°F (121°C) degrees until the cooking surface looks

dry then coat it again.

Heat the griddle to 350°F (176°C) degrees and repeat the procedure.

The griddle may emit a small amount of smoke as the cooking surface passes the

350°F (176°C point. Do not be alarmed as oils associated with the manufacturing

process may cause smoke and will stop when the griddle reaches 350°F (176°C)

degrees.

OPERATION

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND

DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO

AVOID THE DANGER OF SLIPS OR FALLS.

6.1 Setting the Temperature

If different temperature settings across the same griddle are to be used, select one

side of the griddle and run that at the lowest temperature. Adjoining sections

should be set at progressively higher temperatures. Do not try to run end sections

hot and center sections cool.

6.2 Loading the Grill

An understanding of how the griddle sections are controlled will be a valuable aid

in loading your griddle.

A thermostat independently controls each 12-inch section. Sensors are mounted

under the griddle plate in the center of each cooking section.

If product is loaded directly over the temperature sensor, that section will turn on

and the element will heat the entire cooking section. If the product is loaded to the

side, front or back of the temperature sensor, the controller will react to the

temperature change of the entire section instead of just one product.

During slow periods minimal loads, do not load directly over the temperature

sensors as this will unnecessarily turn the elements on and over heat the reminder

of the section not being utilized.

During busy periods, a systematic approach should be utilized in loading the

griddle. Load the entire section from rear to front and continue cooking to the next

section if necessary.

Turn the product and continue cooking until it has reached its desired degree of

doneness.

Remove the product from the griddle.

When reloading the griddle, first use the griddle surface on which a previous load

was not placed. This will ensure the proper griddle temperature.

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