Kostal inveor User manual
Operati
ng manual
Distributor for:
Sercos III fieldbus
INVEOR
Thank you for choosing to work with EPA!
EPA - your competent partner for KOSTAL when it comes
to individual service &comprehensive services.
If you have any questions about the product, please feel free
to call us: Tel: +49 (0)6181 – 9704 – 0
You can nd the latest information about us and our products at
www.epa.de.
Sales department: EPA GmbH
Fliederstraße 8, D-63486 Bruchköbel
Deutschland / Germany
Telefon / Phone: +49(0)6181 9704-0
Telefax / Fax: +49(0)6181 9704-99
E-Mail: [email protected]
Internet: www.epa.de
Author: KOSTAL Industrie Electrik GmbH
Release: 1.00 / 05.2015
Article: INVEOR
EPA Drives
2Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN
Legal notice
KOSTAL Industrie Elektrik GmbH
An der Bellmerei 10
58513 Lüdenscheid
Germany
Tel. +49 (0)2351 16-0
Fax + 49 (0)2351 16-2400
info-industrie@kostal.com
Exclusion of liability
All names, trademarks, product names or other designations given in this
manual may be legally protected even if this is not labelled as such (e.g. as a
trademark). KOSTAL assumes no liability for their free usage.
The illustrations and texts have been compiled with great care. However, the
possibility of errors cannot be ruled out. The compilation is made without any
guarantee.
General note on gender equality
KOSTAL is aware of how language impacts on gender equality and always
makes an effort to reflect this in documentation. Nevertheless, for the sake of
readability we are unable to use non-gender-specific terms throughout and use
the masculine form instead.
© 2015 KOSTAL Industrie Elektrik GmbH
All rights reserved by KOSTAL, including those of reproduction by photocopy
and storage in electronic media. Commercial use or distribution of the texts,
displayed models, diagrams and photographs appearing in this product is not
permitted.
This manual may not be reproduced, stored, transmitted or translated in any
form or by means of any medium - in whole or in part - without prior written
permission.
Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN 3
Contents
1. General information ............................................................. 5
1.1 Information about documentation........................................................ 5
1.1.1 Other applicable documents................................................................ 6
1.1.2 Storing the documentation .................................................................. 6
1.2Notes in this manual ............................................................................ 7
1.2.1 Warnings ............................................................................................. 7
1.2.2 Warning symbols used ........................................................................ 8
1.2.3 Signal words........................................................................................ 8
1.2.4 Information notes................................................................................. 9
1.3 Symbols used in this manual ............................................................. 10
1.4 Qualified staff..................................................................................... 11
1.5 Proper use......................................................................................... 11
1.6 Responsibility .................................................................................... 12
1.7 Contacts for information .................................................................... 12
1.8 Safety instructions ............................................................................. 13
1.8.1 General information ........................................................................... 14
2. Device and system description ......................................... 15
2.1 Sercos III ........................................................................................... 15
2.1.1 Master / slave operation .................................................................... 15
2.2 Scope of delivery ............................................................................... 16
2.3 Item description for INVEOR .............................................................. 16
2.3.1 Type code for Sercos III (most recent) ............................................... 16
2.3.2 Type code for Sercos III (in the future)................................................ 17
2.3.3 Features code ................................................................................... 17
2.4 Hardware components ...................................................................... 18
2.4.1 Interfaces on the drive controller........................................................ 18
2.4.2 Pin assignment for interfaces............................................................. 21
2.4.3 Cable................................................................................................. 21
2.5 Software components ....................................................................... 22
3. Installation .......................................................................... 23
3.1 Configuring drive controller for Sercos III............................................ 23
3.2 INVEOR bus address......................................................................... 24
3.3 Installing the INVEOR XML file ........................................................... 25
Contents
4Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN
4. Accessing data via Sercos III .............................................26
4.1 Cyclic data access – Process data Out ............................................. 26
4.1.1 Structure of Process data Out ........................................................... 26
4.1.2 Structure of INVEOR status word ...................................................... 28
4.1.3 Process data Out which can be parameterised ................................. 30
4.2 Cyclic data access – Process data In ................................................ 32
4.2.1 Structure of INVEOR control word ..................................................... 33
4.2.2 Process data In which can be parameterised .................................... 35
4.3 Non-cyclic data access / parameters ................................................ 36
4.3.1 Non-cyclic data ................................................................................. 38
5. Error detection and troubleshooting.................................45
5.1 Error codes........................................................................................ 46
5.1.1 Application page errors...................................................................... 46
5.1.2 Power page errors............................................................................. 47
Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN 5
1. General information
Thank you for choosing an INVEOR drive controller with Sercos III from
KOSTAL Industrie Elektrik GmbH! Our INVEOR line of drive controllers is
designed to be universally usable with all common motor types and bus
systems.
If you have any technical questions, please call our central service hotline:
Tel.: +49 (0)2331 80 40-848
Monday to Friday: 7 am to 5 pm (UTC/GMT +1)
Fax: +49 (0)2331 80 40-602
E-mail: INVEOR-service@kostal.com
Website address
www.kostal-industrie-elektrik.com
1.1 Information about documentation
This documentation is a supplementary operating manual for the INVEOR drive
controller with Sercos III bus system. It contains all the important information
you need to install and operate the bus system.
Please read the operating manuals for the drive controller and bus system
through carefully. They contain important information for operating the INVEOR
with fieldbus.
We assume no liability for any damage resulting from non-observance of this
manual.
This manual is an integral part of the product and applies exclusively to the
INVEOR with Sercos III from KOSTAL Industrie Elektrik GmbH.
Provide the operator of the system with this manual so it is available when
needed.
General information
6Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN
1.1.1 Other applicable documents
This refers to all manuals that describe how to operate the drive controller
system and any other manuals for the equipment used. Download the 3D files
(.stp) for INVEOR and adapter plates from www.kostal-industrie-elektrik.com.
A description of parameters is available for download (www.kostal-industrie-
elektrik.com) for parametrising the drive controller system. In the download, you
will find all the information required for correct parameterisation.
1.1.2 Storing the documentation
Store this operating manual and all other applicable documents carefully so
they are available when needed.
General information
Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN 7
1.2 Notes in this manual
1.2.1 Warnings
The warnings refer to life-threatening dangers. Serious injuries possibly resulting
in death may occur.
Each warning consists of the following elements:
DANGER
Risk of death due to electrical shock!
Death or serious injury!
De-energise drive controller and secure it against being restarted.
Fig.: 1 Structure of the warnings
1 Warning symbol
2 Signal word
3 Type of danger and its source
4 Possible consequence(s) of failure to comply
5 Corrective actions
1
2
5
3
4
General information
8Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN
1.2.2 Warning symbols used
Danger
Danger due to electrical shock and discharge
Danger due to burns
Danger due to electromagnetic fields
1.2.3 Signal words
Signal words are used to identify the severity of the danger.
DANGER
Indicates a direct hazard with a high level of risk, which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazard with a moderate level of risk, which, if not avoided, will result
in death or serious injury.
CAUTION
Indicates a hazard with a low level of risk, which, if not avoided, may result in
minor or slight injury or property damage.
General information
Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN 9
1.2.4 Information notes
Information notes contain important instructions for the installation and
problem-free operation of the drive controller. These must be followed at all
times. The information notes also point out that failure to observe can result in
damage to property or financial damages.
IMPORTANT
INFORMATION
The drive controller may only be assembled, operated, maintained
and installed by trained and qualified staff.
Fig.: 2 Example of an information note
Symbols within the information notes
Important information
Damage to property possible
Other notes
INFORMATION
Enlarged view
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