Kohler K-18778T User manual

ã, 2004

368 201419

1036303-T01-B

A. Summary Of Key Requirements

Observe all local plumbing codes.

Install the unit to a level subfloor.

Provide properly-dimensioned framing.

!Baths are designed for a variety of installations,

depending upon the model chosen.

B. Product Inspection

Uncrate and inspect bath for damage. Leave all

materials in carton during construction to prevent

damage.

BEFORE YOU BEGINBEFORE YOU BEGIN

ACRYLIC BATH

INSTALLATION INSTRUCTIONS

K-18778T

EMERALD

Please read these instructions carefully to

familiarize yourself with the required tools, materials,

and installation sequences. Follow the sections that

pertain to your particular installation. This will help

you avoid costly mistakes. In addition to proper

installation, read all operating and safety instructions.

All information is based on the latest product

information available at the time of publication.

Kohler China Ltd. reserves the right to make

changes in product characteristics, packaging, or

availability at any time without notice.

These instructions contain important care, cleaning,

and warranty information-please leave these

instructions for the consumer.

PRODUCT REQUIREMENTSPRODUCT REQUIREMENTS

17295T-CP

ROUGHING-IN

A. :

Accessories/Hardware:

Drain

A.Ordering Information:

17295T-CP Optional

B.Product Information:

Fixture*: Basin area Top area Weight

Bathing Well

* Approximate measurements for comparison only.

To Overflow

Water depth Capacity

820x1160mm 1000x1400mm 31kg

350mm 286L

820x1160mm 1000x1400mm 31kg

350mm 286

B. :

UNIT: mm

Roughing-in: :

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS

B. Materials RequiredA. Tools Required B.

Adjustable pipe

wrench

Rule

Level

Safety shoes

Safety glasses

Square

Pliers

Utility knife

Plumbers putty

Wall coverings, as necessary

Silicone sealant

Gypsum ciment (optional)

Construction adhesive

(optional)

Protective covering for

bathtub

Nails

()

C. Clearance Requirements

Check the rough-in and room dimensions to provide

adequate available space for the bath unit.

1036303-T01-B

450

1419

268 52(H=75)

1305

700

1305

490

:52

Diameter of overflow hole: 52

:50

Diameter of drain hole: 50

Old Bath

Floor Protection Boards

SITE REQUIREMENTSSITE REQUIREMENTS

A. Old Bath Removal

Disconnect the drain at the trap.

Remove the old wall material.

and slide the

old bath out of the recess as

illustrated.

Slip

boards under the old bath feet

to protect the floor,

B. Subfloor Preparation

Check the flooring under the bath, and make repairs as

needed. Make sure the subfloor is level.

C. Bath Area Construction Preparation

Possible framing arrangements are illustrated below.

Use the framing construction appropriate for your

particular bath model. Some modifications may be

needed for other types of construction, if preferred.

Corner Installation

The suggested framing construction is illustrated.

1/16" (2mm) Gap Between

Bath Rim and Framing

Bath Rim

Framing

Construction

Finished Wall

Wall

D.D. Plumbing Preparation

Position the plumbing according to rough-in dimensions.

Cap the supplies and check for leaks.

BEFORE INSTALLING UNITBEFORE INSTALLING UNIT

A. Your new whirlpool has been manufactured to the

highest possible standards. However please inspect for

any possible damage that may have occurred in transit.

: Warranty does not cover damage to bath

caused in transit or installation.

NOTE

B. The protective film original covering your whirlpool

has been removed to fit it's equipment, therefore,

carefully protect its surface during installation.

C.C. Partially Install Bath Drain

Install the drain on the bath according to the drain

manufacturer's instructions.

1036303-T01-B

INSTALL BATH

1)1) Your new Hydrotherapy Massage Spa has been

manufactured to the highest possible standards, it has

been factory tested and approved.

2a) Locate bath in proposed position.

The protective film originally covering your whirlpool

has been removed to fit its equipment, therefore,

carefully protect its surface during installation.

2a)

1305

700

1305

1419

2b) : Whirlpool must be installed level on

all top edges.

2b)

IMPORTANT

1036303-T01-B

3) Fit timber batten supports or check into wall where

necessary. See diagrams below for typical installation

with tiled walls.

Floor should be flat, level and free of any bumps and

protrusions. Ensure support feet are fully supported.

A. Base Support

Brick

Support Wall

Bath Rim MUST Be Supported

Bricks allow access to waste fitting

1036303-T01-B

B. Bath Rim Support

Drop-In Models:

Risk of product damage. Do not support the

weight of the bath by the rim.

After the bath is securely positioned and bath rim well

supported, please complete step 7). Install the

plumbing and thoroughly check the unit for leaks. When

you are satisfied with the result, proceed with step (1)

and step (2) below.

(1). Install the ceramic or marble tiles. Seal the joints

between the bath rim and the finished tiled wall using

silicone sealant. RTV (Room Temperature Vulcanizing)

sealant is recommended.

(2). For sunken type installation, construct the ceramic

or marble tiles. Seal the joints between the bath rim

and the tiled wall with silicone sealant.

CAUTION:

Paste Mortar

Tile

Ng Silicone

Sealant

Tiling Bead

Brick

Rebated Into Wall

Ng Silicone

Sealant

50 25mm

Timber

Batten

Paste Mortar

Tile

Packed Out From Wall

Paste Mortar

Tile

Brick

Under Flange Tiling

Ng Silicone

Sealant

Tile

Paste Mortar

Brick

Hob Mount Tiling Flush Front Tiling

Brick

Paste Mortar

Tile

7). :

(1) (2)

(1). ( )

(2).

CAUTION:

NOTE: An access panel will simplify future

maintenance.

Risk of damage to bath bottom and subfloor,

Ensure a watertight seal on the bath drain connections.

A. When the bath is securely positioned, connect the

drain to the trap.

B. Install the faucet valving and spout tee. When drilling

bathtub for faucet, ensure sufficient clearance to avoid

brick support wall. Open the hot and cold water valves

and check the supply connections for leaks.

C. Run water into the bath and check the drain

connections for leaks.

D. Fill the bathtub up to the overflow level and check

overflow unit for leaks.

INSTALL PLUMBING

F. Fill bathtub with water to approximately 40 mm

above the jets and trial run pump for 10-15 minutes.

Check all the fittings for leaks and test the control

functions. Switch off the spa pump and leave the unit

filled with water (pump is not running) for at least

another two minutes. Check the pump and pipes union

connections for leaks. Hand tighten union connections

if required.

F. 40mm

10-15

()2

UNION CONNECTIONS

E. Connect power supply (10 AMPS supply) to motor.

This should be a separate line, direct from the

switchboard and should be protected by an earth

leakage circuit breaker(RCD).

To make this unit "child proof" it is recommended to

connect the mains power supply using a PDL 681 VWP

Switch mounted beside the light switch. When spa is

idle this switch should be on OFF.

The electrical connections must comply with local

authority regulations and must be done by an

authorized electrician. Please refer to Spa Pump

Installation & Operation Instructions sheet.

E. 10

(RCD)

PDL681 VMP

IMPORTANT: Your spa has been factory tested and

approved. It is the responsability of the installer to test

run the spa check all the fittings for leaks and test the

control functions.

NON OBSERVANCE WILL INVALIDATE FACTORY

WARRANTY.

1036303-T01-B

DIRLLING AND CUTTING ACRYLIC

DRILLING:

NOTE:

CUTTING:

Small holes can be drilled with a twist drill,

but the cutting edge MUST be backed off with an oil

stone (the sharp edge dulled). Large holes must be

drilled with a hole saw. Maximum drill size-12mm. Drill

speeds-6mm x 1800 RPM-12 mm x 900 RPM.

Always drill from acrylic surface.

If for any reason the acrylic requires cutting,

use a fine tooth hacksaw and proceed with caution.

Edges can be smoothed with a second-cut file and

medium-fine sandpaper. If the surface of the acrylic

should happen to be damaged, it can be restored by

polishing with an abrasive cleaner . Deep scratches

can be removed by rubbing with 600 grade wet & dry

sandpaper then polishing.

12mm 6mmx180 / 12mmx900

600

1036303-T01-B

CLEAN-UP AFTER INSTALLATION

IMPORTANT CONSUMER INFORMATION

When cleaning up after installation, do not use abrasive

cleansers as they may scratch and dull the surface.

Use warm water and liquid, non-abrasive detergent to

clean the surface.

Stubborn stains, paint, or tar can be removed with

mineral spirits. Do not use cleaners containing solvent.

Plaster can be removed by scraping with wood edge.

Do not use metal scrapers, wire brushes, or other metal

tools. One of the powder type detergents may be used

on a damp cloth to provide mild abrasive action to the

residual plaster.

Mequiars 28 ( )

()

A. Consumer Responsibilities

Cleaning Acrylic Surfaces: Do not use abrasive

cleansers on any acrylic surfaces, as they will scratch

and dull the surface. Wipe out the bath after each use

to prevent a build-up of soap and scum.

If the acrylic surface becomes dull, an automotive type

rubbing compound may be used on the unit, followed

by an application of paste wax.

We recommended:

Rubbing compound mequiars mirror glaze 28 metal

polish (import product) or "green oil".

LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY

(

)

()

138

200021

Plumbing Fixtures and Fittings Limited

One-year Warranty

Kohler plumbing fixtures and fittings are warranted to

be free of manufacturing defects.

This product is warranted for one year from date of

purchase. Kohler China will be responsible for any

problems caused by manufacturing defects provided

with the invoice. Kohler China will, at its election, repair,

replace or make appropriate adjustment where Kohler

China inspection discloses any such defects occurring

in normal usage within one year after purchase.

Implied warranties including that of merchantability and

fitness for a particular purpose are expressly limited in

duration to the duration of this warranty, Kohler China

disclaims any liability for special, incidental or

consequential damages. Damages to the product

caused by misuse, abuse and installation that is not in

accordance with the owner's manual are not covered

by this warranty.

To obtain quick warranty service, please contact your

dealer, or write to Kohler China. (Original sales receipt

must be provided as the proof of purchase.)

Kohler China Investment Company Ltd.

Central Customer Service Center

19/F, Shanghai Square, 138 Huai Hai

Road, Luwan District, Shanghai, PRC

Zip Code: 200021

This is our exclusive written warranty.

1036303-T01-B

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