KitchenAid 4322555 User manual

JOB AID

Part No. 4322555

KITCHENAID

BUILT-IN ELECTRONIC

TOUCH-CONTROL CERAMIC

COOKTOPS

- ii -

WHIRLPOOL CORPORATION assumes no responsibi ity for any repair

made on our products by anyone other than Authorized Factory Service

Technicians.

FORWARD

This Job Aid, KitchenAid Built-In Electronic Touch-Control Ceramic Cooktops,” (Part No. 4322555),

provides the technician with information on the installation and service of KitchenAid Built-In

Electronic Touch-Control Ceramic Cooktops. It is to be used as a training Job Aid and Service

Manual. For specific information on the model being serviced, refer to the Use and Care Guide,”

or Tech Sheet” provided with the cooktop.

The Wiring Diagram and Strip Circuits used in this Job Aid are typical and should be used for

training purposes only. Always use the Wiring Diagram supplied with the product when servicing

the unit.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to

properly diagnose malfunctions and repair Built-In Electronic Touch-Control Ceramic Cooktops.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.

• Successfully troubleshoot and diagnose malfunctions.

• Successfully perform necessary repairs.

• Successfully return the cooktop to proper operational status.

- iii -

Tab e of Contents

SPECIFICATIONS .................................................................................................................. 1-1

INSTALLATION HIGHLIGHTS................................................................................................ 2-1

Electrical Requirements ..................................................................................................... 2-1

Electrical Connections ....................................................................................................... 2-2

Installation.......................................................................................................................... 2-3

COMPONENT ACCESS ......................................................................................................... 3-1

Component Locations ........................................................................................................ 3-1

Removing The Ceramic Glass Maintop ............................................................................. 3-2

Removing The Control & Power Boards & AC Terminal Block.......................................... 3-3

Removing The Fan ............................................................................................................ 3-4

Removing An Element & Limiter ........................................................................................ 3-5

COMPONENT TESTING ........................................................................................................ 4-1

DIAGNOSIS & TROUBLESHOOTING.................................................................................... 5-1

WIRING DIAGRAM & STRIP CIRCUITS ................................................................................ 6-1

TECH TIPS ............................................................................................................................. 7-1

PAGE

- iv -

KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER SERIAL NUMBER

SERIAL NUMBER X H 07 1 2 3 4 5

OXFORD

YEAR OF INTRODUCTION:

H = 1998, J = 1999, K = 2000

WEEK OF PRODUCTION

(7th WEEK)

PRODUCT SEQUENCE NUMBER

K E C C 5 6 8 G BL 0

MODEL NUMBER

INTERNATIONAL SALES IND.

OR MARKETING CHANNEL

IF PRESENT

K=KITCHENAID BRAND

PRODUCT IDENTIFICATION:

EC=ELECTRIC COOKTOPS

GC=GAS COOKTOPS

MERCHANDISING SCHEME

C=CERAMIC GLASS

D=DOWNDRAFT VENT

G=GRILL/GRIDDLE

M=MODULAR DOWNDRAFT

N=INTERNATIONAL COLLECTION

P=PROFESSIONAL/COMMERCIAL

S=STANDARD/PORCELAIN METAL

T=TEMPERED GLASS

X=208 VOLT

E=ELECTRONICS

CAPACITY/SIZE /SERIES/CONFIG

1ST POSITION 2ND POSITION

1=STANDARD 0=30" WIDE

2=GRILL GRIDDLE 3=33" WIDE

3=TEMPERED GLASS 6=36" WIDE

4=COMMERCIAL 2=42" OR 12" WIDE

5=CERAMIC GLASS 5=15" WIDE

8=MODULAR/DOWNDRAFT

0=2 BURNER/ELEMENT SYSTEM

FEATURES

0=STANDARD ELEMENTS/BURNERS

1=RADIANT ELEMENTS

2=DUAL ELEMENTS

5=SEALED BURNERS/CAST ELEMENTS

6=5 BURNERS/ELEMENTS

7=HALOGEN ELEMENTS/6 BURNERS

8=TOUCH CONTROLS

9=INDUCTION

YEAR OF INTRODUCTION

G=1998 H=1999 J=2000

COLOR CODE

AL = Almond SS = Stainless

BL = Black WH = White

BT = Biscuit

ENGINEERING CHANGE (NUMERIC)

- v -

MODEL & SERIAL NUMBER LABEL

AND WIRING DIAGRAM LOCATIONS

The Model/Serial Number label and Wiring Diagram locations are shown below.

Wiring Diagram Location

(on bottom of burner box)

Mode & Seria Number

Location (on bottom of burner

box)

- vi -

IMPORTANT SAFETY INFORMATION

Your safety and the safety of others is very important.

Important safety messages have been provided in this Job Aid. Always read and obey all safety

messages.

This is the safety alert symbol.

This symbol alerts you to hazards that can kill or hurt you and others.

All safety messages will be preceded by the safety alert symbol and the word

WARNING.”

All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell

you what can happen if the instructions are not followed.

1-1

KITCHENAID MODEL ELECTRONIC

TOUCH-CONTROL CERAMIC GLASS COOKTOPS

KECC508G & YKECC508G

KECC568G & YKECC568G

SPECIFICATIONS

1-2

30" & 36" ELECTRONIC TOUCH CONTROL CERAMIC GLASS COOKTOPS

SIZE 30" 36"

NEW MODEL NUMBER KECC508G KECC568G

Canadian Models YKECC508G YKECC568G

Colors Available BH/WH/BT BH/WH/BT

Controls

Electronic Touch Yes-Slew Yes-Slew

Power Levels 9 9

Child Lock Out Yes Yes

Control Panel Color White White

Power "On" Light(s) Yes-1 Yes-1

Hot Surface Indicators Yes-4 Yes-5

Elements

Ceramic Yes - 4 Yes-5

Right Front 1200W/900W 1200W/900W

Radiant Radiant

Left Front 2400W/1800W 2400W/1800W

Dual Round Dual Round

Right Rear 1800W/1350W 1800W/1350W

Radiant Radiant

Center Rear NA 1800W/1350W

NA Radiant

Left Rear 1200W/900W 1500W/1125W

Radiant Radiant

High Speed Yes Yes

Surface

Ceramic Glass Yes Yes

Lift -up Top No No

Color Black/White Black/White

Dimensions

Overall

Width (Side to Side)

Front 3 0 " 36 "

Middle 31 1/2" 37 1/2"

Depth (Front to Back) 21" 21"

Height (Top to Bottom) 3 1/16" 3 1/16"

Cutout

Width (Side to Side) 29 1/2" 35 1/2"

Depth (Front to Back) 20 1/2" 20 1/2"

Height (Top to Bottom) 2 7/8" 2 7/8"

Mounting Hardware Yes Yes

Other Specifications

Electrical 240/208 Volts, 240/208 Volts,

Single Phase, Single Phase,

60 Hz 60 Hz

Circuit 30 40

Total Conected Load(240/208) 6.5 kw/4.9 kw 7.9 kw/5.9 kw

Power Cord/Conduit 3 1/2 Foot, 3 1/2 Foot,

3 Wire 3 Wire

Agency Approvals UL UL

Approximate Net Weight 30 lbs 35 lbs.

Approval Over Built-in Ovens Yes Yes

Approval With Downdraft Yes Yes

Warranty In Use & Care In Use & Care

1 Year Full Yes Yes

5 Year Limited Yes-Glass Yes-Glass

Elements Elements

Electronic Control Electronic Control

Accessories

NA NA

Literature

Use & Care Guide 3191524 3191524

Wiring Diagram Label 3192472 3192473

Installation Instructions 3191771 3191771

2-1

If codes permit and a separate ground wire

is used, it is recommended that a qualified

electrician determine that the ground path

is adequate.

Do not ground to a gas pipe.

Check with a qualified electrician if you are

not sure whether the cooktop is properly

grounded.

Do not have a fuse in the neutral or ground

circuit.

1. A three-wire or four-wire, single phase,

240-volt, 60-Hz, AC-only electrical supply

is re uired on a separate, 40-ampere cir-

cuit, fused on both sides of the line. A time-

delay fuse or circuit breaker is recom-

mended. The fuse size must not exceed

the circuit rating of the appliance specified

on the model/serial rating plate located on

the bottom of the cooktop.

THE COOKTOP MUST BE CONNECTED

WITH COPPER WIRE ONLY.

I STALLATIO HIGHLIGHTS

ELECTRICAL REQUIREME TS

2. Wire sizes and connections must conform

to the re uirements of the National Electri-

cal Code ANSI/NFPA 70 — latest edi-

tion**, or CSA Standards C22.1-94, Cana-

dian Electrical Code, Part 1 and C22.2 No.

0-M91 — latest edition*** and all local

codes and ordinances.

3. The cooktop should be connected directly

to the fused disconnect or circuit breaker

box through flexible, armored or non-me-

tallic sheathed, copper cable. The flexible,

armored cable extending from the fuse

box or circuit breaker box should be con-

nected directly to the junction box.

4. Locate the junction box to allow as much

slack as possible between the junction

box and the cooktop so that the cooktop

can be moved if servicing is ever neces-

sary. Do ot cut the conduit.

5. A U.L. - or C.S.A.-listed conduit connector

must be provided at each end of the power

supply cable (at the cooktop and at the

junction box).

Copies of the standards listed above may be

obtained from:

** National Fire Protection Association

Batterymarch Park

Quincy, Massachusetts 02269

*** Canadian Standard Association

178 Rexdale Boulevard

Etobicoke, Ontario M9W 1R3

2-2

Where local codes do not permit connect-

ing the frame-ground conductor to the neu-

tral (white) junction box wire (used for all

Canadian installations):

1. Disconnect the power supply.

2. Connect the flexible, armored cable from

the cooktop to the junction box using a

U.L.- or C.S.A.-listed conduit connector,

and tighten the screws on the conduit

connector.

3. Connect the two black wires together;

then connect the two red wires together

using a twist-on connector.

4. Connect the green or bare ground wire

from the appliance cable to the grounded

wire in the junction box, or other grounded

connector using a twist-on connector.

5. Install a twist-on connector on the end of

the white wire.

1. Disconnect the power supply.

2. Connect the flexible, armored cable from

the cooktop to the junction box using a

U.L.- or C.S.A. -listed conduit connector

and tighten the screws on the conduit

connector.

3. Connect the green (or bare) appliance

cable wire with the neutral (white) wire in

the junction box using a twist-on connec-

tor.

Grounded eutral

Ungrounded eutral

Where local codes permit connecting the

frame-ground conductor to the neutral

(white) junction box wire (not used for Ca-

nadian installations):

This cooktop must be connected to a

grounded, metallic permanent wiring sys-

tem or a ground connector should be

connected to the ground terminal or wire

lead on the cooktop.

This cooktop is manufactured with a frame

connected, green or bare ground wire. Con-

nect the cooktop cable to the junction box

through the U.L. - or C.S.A.-listed conduit con-

nector. Complete electrical connection accord-

ing to local codes and ordinances.

WARNING

Electrical Shock Hazard

Turn power supply off before connect-

ing wires.

Use 8-gauge solid copper wire.

Electrically ground cooktop.

Failure to follow these instructions can

result in death, fire, or electrical shock.

ELECTRICAL CO ECTIO S

4. Connect the two black wires together;

then connect the two red wires together

with a twist-on connector.

twist-on

connector

black wires

white wire

red wires

bare or

green wire

cable from cooktop

cable from

power supply

junction box

U.L. or CSA-listed

conduit connector

bare or

green wire

white wire

red wires

cable from cooktop

cable from

power supply

junction box

U.L. or CSA-listed

conduit connector

black wires

twist-on

connector

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